Omega Owners Forum

Omega Help Area => Omega General Help => Topic started by: hawke113a on 25 March 2012, 20:31:48

Title: bolts snapped
Post by: hawke113a on 25 March 2012, 20:31:48
me got a slightly large problem....i was fitting a new exhaust and the damn bolts on the centre to front pipe have snapped.now my poor car is sat and i dont know what to do.i have two options i can either drill out the remainder  of the bolt or i have a elite v6 that i am scrapping on tues.is it a big job to remove the front pipe from the manifold,i have to go in from the top of the engine cos the car is dead and i cant get it up on ramps.any ideas guys
Title: Re: bolts snapped
Post by: doz on 25 March 2012, 20:44:07
Can you not drill it out while it's still on the car? You must have it up in the air to get to the exhaust. 
Title: Re: bolts snapped
Post by: albitz on 25 March 2012, 20:47:51
They always snap and need to be drilled out.It can be done in situ but its a real pita.Easier overall to take the cat section off the car ime.Just two nuts up at the manifold.Need a couple of socket extension bars and possibly a knuckle joint,but not that bad.
Use cobalt drill bits if possible,run the drill quite slowly and dont push too hard against it. Start with something like a 3 or 4 mm bit and then iirc follow it with an 8 mm bit.You may be able to then clean the thread out with a tap, or simply use bolts & nuts of a slightly smaller diameter than the originals.
Hope that helps. :y
Title: Re: bolts snapped
Post by: Elite Pete on 25 March 2012, 20:48:05
Its a common problem. Grind the remaining thread flush with the flange and then drill them out starting with a small drill bit and work up in size. Replace with stainless nuts and bolts just in case you have to remove them at some point in the future ;) 
Title: Re: bolts snapped
Post by: feeutfo on 26 March 2012, 00:06:01
Cat to mid section bolts?

Grind them flat if needed. Drill the buggers out. As Pete says.
Title: Re: bolts snapped
Post by: hawke113a on 26 March 2012, 08:49:12
Cheers guys
Title: Re: bolts snapped
Post by: hawke113a on 26 March 2012, 20:46:49
yeah i won the first round.bolts drilled out and the thread still there.the pipe was easy to get off now all i have to do is fit the new exhaust.