Omega Owners Forum

Chat Area => General Car Chat => Topic started by: Webby the Bear on 22 April 2012, 20:01:03

Title: REAR Brake Discs/Pads DONE!
Post by: Webby the Bear on 22 April 2012, 20:01:03
Ok, few things I need to note....Firstly I'm going to own up. I didn't follow the ''Rear brake service'' guide exactly.  :-[

I let off the handbrake and chocked the front wheels as it said. Jacked the car up, stuck it on axel stands and away I went...

I am fully aware I should have serviced the handbrake and the handbrake shoes etc but I'm going to be honest I didn't fully understand the guide hence why I didn't do it...that's my stupidity though; nothing against the guide.

I was also thinking if I went to a garage what would they do? Seriously??? Discs and pads......... would they do the shoes???????????? Comments welcome!!!!!!!!

ANYHOOOO...

I found the whole job real easy.

Disc hex key wasn't stripped  ::) and came off with a 30 Torx eeeeasily.

Caliper 'pins' banged out real easy with a centre punch. Pads then also came out easily with a bit of persuasion from the pliers. The only issue was AGAIN the caliper bolts holding it to the hub. God I had to proper give it some stick (may I suggest holding the wrench to the bolt and hitting it with the bit between the hammer head and rubber handle... just seems to give better force  :y

Anyway, I then rotated the disc so that the ''drilled hole'' was Top Dead Centre'' (TDC) and the disc came straight off.

Sooooo I ''pretended ''  ::) that I was replacing the pads and discs and refittment was reverse of removal.

Pics with notes.......

This is a pic once I was putting it all back together. Note the brake fluid and oil cannisters holding the caliper up... didn't have bungy chords unfortunately. However this held it up well. The brake spreader was fantastic again. Although the pipe going to the caliper was so rigid (unlike the front brake hose) I obviously couldn't put vise grips on it to stop the flow going back to the Master Cylinder when I pushed the pistons back. I also used a pocket screwdriver to get a bit of lithium grease under the piston boot therfore making sure the piston went back smoothly without crinkling the boot  :y
(http://i1226.photobucket.com/albums/ee402/webbybear1/IMG099.jpg)

The disc.... it's very rusty but obviously the car hasn't been driven in a long time. Should this be replaced or would it be ok if the car was used regularly again? The disc itself is 1cm thick. Is this good or bad i.e. should be replaced anyway???
(http://i1226.photobucket.com/albums/ee402/webbybear1/IMG096.jpg)

A nice shot showing how much of a grease monkey I've become.... and how much my neighbours are thinking ''We live next door to Onzlo''  ::)
(http://i1226.photobucket.com/albums/ee402/webbybear1/IMG098.jpg)

Now the oddest thing today  ::) I put back the pads, the securing bolts and the metal retaining clip. But it just doesn't look right. Is the clip on wrong? The securing bolts are straight in although they look wonky. Any ideas?
(http://i1226.photobucket.com/albums/ee402/webbybear1/IMG101-1.jpg)
Title: Re: REAR Brake Discs/Pads DONE!
Post by: RobG on 22 April 2012, 20:06:55
Look OK
(http://images.omegaowners.com/images/guides/servicing_rear_brakes/IMG_0535.jpg)
Title: Re: REAR Brake Discs/Pads DONE!
Post by: Webby the Bear on 22 April 2012, 20:11:54
Cheers Rob. but do you not agree the pins dont look parellel? odd! lol ;)
Title: Re: REAR Brake Discs/Pads DONE!
Post by: RobG on 22 April 2012, 20:15:00
Cheers Rob. but do you not agree the pins dont look parellel? odd! lol ;)
Optical illusion perchance :D If pins are straight and through the holes not a lot you can do really Steve ;D
Title: Re: REAR Brake Discs/Pads DONE!
Post by: SteveAvfc. on 22 April 2012, 20:15:58
Ok, few things I need to note....Firstly I'm going to own up. I didn't follow the ''Rear brake service'' guide exactly.  :-[

I let off the handbrake and chocked the front wheels as it said. Jacked the car up, stuck it on axel stands and away I went...

I am fully aware I should have serviced the handbrake and the handbrake shoes etc but I'm going to be honest I didn't fully understand the guide hence why I didn't do it...that's my stupidity though; nothing against the guide.

I was also thinking if I went to a garage what would they do? Seriously??? Discs and pads......... would they do the shoes???????????? Comments welcome!!!!!!!!

ANYHOOOO...

I found the whole job real easy.

Disc hex key wasn't stripped  ::) and came off with a 30 Torx eeeeasily.

Caliper 'pins' banged out real easy with a centre punch. Pads then also came out easily with a bit of persuasion from the pliers. The only issue was AGAIN the caliper bolts holding it to the hub. God I had to proper give it some stick (may I suggest holding the wrench to the bolt and hitting it with the bit between the hammer head and rubber handle... just seems to give better force  :y

Anyway, I then rotated the disc so that the ''drilled hole'' was Top Dead Centre'' (TDC) and the disc came straight off.

Sooooo I ''pretended ''  ::) that I was replacing the pads and discs and refittment was reverse of removal.

Pics with notes.......

This is a pic once I was putting it all back together. Note the brake fluid and oil cannisters holding the caliper up... didn't have bungy chords unfortunately. However this held it up well. The brake spreader was fantastic again. Although the pipe going to the caliper was so rigid (unlike the front brake hose) I obviously couldn't put vise grips on it to stop the flow going back to the Master Cylinder when I pushed the pistons back. I also used a pocket screwdriver to get a bit of lithium grease under the piston boot therfore making sure the piston went back smoothly without crinkling the boot  :y
(http://i1226.photobucket.com/albums/ee402/webbybear1/IMG099.jpg)

The disc.... it's very rusty but obviously the car hasn't been driven in a long time. Should this be replaced or would it be ok if the car was used regularly again? The disc itself is 1cm thick. Is this good or bad i.e. should be replaced anyway???
(http://i1226.photobucket.com/albums/ee402/webbybear1/IMG096.jpg)

A nice shot showing how much of a grease monkey I've become.... and how much my neighbours are thinking ''We live next door to Onzlo''  ::)
(http://i1226.photobucket.com/albums/ee402/webbybear1/IMG098.jpg)

Now the oddest thing today  ::) I put back the pads, the securing bolts and the metal retaining clip. But it just doesn't look right. Is the clip on wrong? The securing bolts are straight in although they look wonky. Any ideas?
(http://i1226.photobucket.com/albums/ee402/webbybear1/IMG101-1.jpg)

Love the quote about Onzlo. My neighbours must think these Omegas are crap the amount of times the bonnet or the car its self has been up.
Title: Re: REAR Brake Discs/Pads DONE!
Post by: omega3000 on 22 April 2012, 20:33:57
Quote
My neighbours must think these Omegas are crap the amount of times the bonnet or the car its self has been up.
;D
Thats what i was thinking a few weeks back  ::)

Nice fishing box there , comfort is important  :) Those cross shape metal things that hook onto the back of the pads looked like one of mine , very rusty and one side had rusted away completely causing a tappety tap rubbing on the disc  ::) replaced them with new ones in a kit with pins inc for about £8  :y
Title: Re: REAR Brake Discs/Pads DONE!
Post by: bored bigyin54 on 22 April 2012, 20:42:26
nice to see the old bus steve ;D ;D ;D
Title: Re: REAR Brake Discs/Pads DONE!
Post by: Kevin Wood on 22 April 2012, 20:57:30
when I pushed the pistons back. I also used a pocket screwdriver to get a bit of lithium grease under the piston boot therfore making sure the piston went back smoothly without crinkling the boot  :y

I wouldn't do that in future. The pistons should retract easily anyway, and you run the risk of contaminating the seals using grease. As a rule, if it's going to come in to contact with brake system seals, use brake fluid only.
Title: Re: REAR Brake Discs/Pads DONE!
Post by: Lazydocker on 22 April 2012, 21:14:00
Agreed. Also, the rubber hose for the rear brakes is further along. If you follow the brake pipe you'll find it more inboard. Also, check that the metal pipes are clear of the driveshafts when reassembled ::)
Title: Re: REAR Brake Discs/Pads DONE!
Post by: henryd on 22 April 2012, 21:40:12
Those discs will clean up with use,they don't look scored or owt,you were lucky to get the discs off without having to back off the star adjuster's for the handbrake,normally there is a corrosion lip on the inside which prevents the disc/drum coming off over the shoes :y
Title: Re: REAR Brake Discs/Pads DONE!
Post by: dbug on 22 April 2012, 23:38:54
Check disks not worn below minimum thickness

Earlier disks 286 dia x 12 mm thick (solid disks) - minimum thickness 10mm
Later disks 286 dia x 20mm thick (vented discs) - minimum thickness 18mm

HTH
Title: Re: REAR Brake Discs/Pads DONE!
Post by: Webby the Bear on 23 April 2012, 09:46:00
Thanks for all your feedback chaps.

I'll remember not to grease the piston boot in future... although only reason I did it was cos of a video I'd seen ;) if not grease perhaps silicone paste??? or just nothing as you say  ;D

I'm going to just double check I got those securing pins in the right hole  :D

As for the Onzlo thing  ;D it's terrible cos at the mo the lawn is quite unkempt so we're defo not keeping up with the Jones's. But hey what you gonna do when there's not enough time in the day  ::)

I also forgot to mention about the amount of crap I had to scrape and chisel from inside the caliper. This stuff was baked on. It resembled ash. but hey got there in the end.

As mentioned I would like to service the shoes but struggling a bit to understand the guide so for now I think I will move straight on to that timing belt.  :y

So that rigid pipe going to the piston is that not for brake fluid? i did look for other pipes but it looked like the only one going to the caliper  :-\ so what's the rigid pipe for then?

cheers all. ;)
Title: Re: REAR Brake Discs/Pads DONE!
Post by: omega3000 on 23 April 2012, 14:28:46
Thanks for all your feedback chaps.

I'll remember not to grease the piston boot in future... although only reason I did it was cos of a video I'd seen ;) if not grease perhaps silicone paste??? or just nothing as you say  ;D

I'm going to just double check I got those securing pins in the right hole  :D

As for the Onzlo thing  ;D it's terrible cos at the mo the lawn is quite unkempt so we're defo not keeping up with the Jones's. But hey what you gonna do when there's not enough time in the day  ::)

I also forgot to mention about the amount of crap I had to scrape and chisel from inside the caliper. This stuff was baked on. It resembled ash. but hey got there in the end.

As mentioned I would like to service the shoes but struggling a bit to understand the guide so for now I think I will move straight on to that timing belt.  :y

So that rigid pipe going to the piston is that not for brake fluid? i did look for other pipes but it looked like the only one going to the caliper  :-\ so what's the rigid pipe for then?

cheers all. ;)

Brake dust  8)

Ralf will soon be up and running with full MOT  :y
Title: Re: REAR Brake Discs/Pads DONE!
Post by: Webby the Bear on 23 April 2012, 15:06:30
lol i doubt it steve, ralf aint gettin any money spent on him  ::)

i only brought him to practise the jobs on  :y

however, if i can sort the engine ''dugga dugga'' issue for nowt then i'll probably run him for a while ;)
Title: Re: REAR Brake Discs/Pads DONE!
Post by: bored bigyin54 on 23 April 2012, 15:12:18
if you can sort it it was a good engine until the cam gaskets were done :y :y :y
Title: Re: REAR Brake Discs/Pads DONE!
Post by: bored bigyin54 on 23 April 2012, 16:20:00
you will be doing jobs for me soon steve  ;D ;D ;D
Title: Re: REAR Brake Discs/Pads DONE!
Post by: Webby the Bear on 23 April 2012, 16:24:32
hahaha too true. surprisingly i got peeps at work want stuff doing. only basic stuff but its a good start ;)
Title: Re: REAR Brake Discs/Pads DONE!
Post by: omega3000 on 23 April 2012, 17:29:26
if you can sort it it was a good engine until the cam gaskets were done :y :y :y

Hope they were vx ones  ;D :-X :-X Ive heard down under they suffice with a cornflake box  ;D

At least your learning a lot steve , get the dugga dugga sorted and ralf might see the road again  ;) and you can sell it back to ralf  ;D
Title: Re: REAR Brake Discs/Pads DONE!
Post by: tunnie on 23 April 2012, 17:31:10
if you can sort it it was a good engine until the cam gaskets were done :y :y :y

Did you use non genuine gaskets  ::)  :-X
Title: Re: REAR Brake Discs/Pads DONE!
Post by: SMD on 23 April 2012, 19:30:27
If pattern gaskets were used, wouldn't it just leak (if fitted properly)? So could it have been fitted incorrecly?    :o
Title: Re: REAR Brake Discs/Pads DONE!
Post by: bored bigyin54 on 23 April 2012, 22:49:40
if you can sort it it was a good engine until the cam gaskets were done :y :y :y

Hope they were vx ones  ;D :-X :-X Ive heard down under they suffice with a cornflake box  ;D

At least your learning a lot steve , get the dugga dugga sorted and ralf might see the road again  ;) and you can sell it back to ralf  ;D
no chance never buy a v6 again once bitten twice shy  ;D ;D
Title: Re: REAR Brake Discs/Pads DONE!
Post by: bored bigyin54 on 23 April 2012, 22:52:18
if you can sort it it was a good engine until the cam gaskets were done :y :y :y

Did you use non genuine gaskets  ::)  :-X
as far as i know he did they cost enough. had a vx one fitted on near side but it leaked  :y :y
Title: Re: REAR Brake Discs/Pads DONE!
Post by: Webby the Bear on 24 April 2012, 09:15:13
hahahahaha i hope it weren't pattern ralf hahahaha

but ill give you first dibs on the car if i sort it. say £2500?? hahahaha

if i get it working i may donate it for a small fee to one of you guys if wanted or ill donate it to the college ;)
Title: Re: REAR Brake Discs/Pads DONE!
Post by: omega3000 on 24 April 2012, 09:20:57
hahahahaha i hope it weren't pattern ralf hahahaha

but ill give you first dibs on the car if i sort it. say £2500?? hahahaha

if i get it working i may donate it for a small fee to one of you guys if wanted or ill donate it to the college ;)
;D
Hmmm a parts car ?  :-\
Title: Re: REAR Brake Discs/Pads DONE!
Post by: Webby the Bear on 24 April 2012, 09:31:22
hahahahaha i hope it weren't pattern ralf hahahaha

but ill give you first dibs on the car if i sort it. say £2500?? hahahaha

if i get it working i may donate it for a small fee to one of you guys if wanted or ill donate it to the college ;)
;D
Hmmm a parts car ?  :-\

You mean keep it as a parts car, steve? yeah i could do. to be honest mate i was just chucking some ideas about. it aint going anywhere til i've delved inside ralf and tinkered with his inners  :D :D


ooooooh that reminds me (not sure why lol) when i took the rear pass wheel off in full view of me was the fuel filter within easy reach  8) anyone ever get it out from the wheel or do you have to get under the car? reason i ask is cos i dont like getting my whole body right under the car and if i can avoid it that would be amazing ;)
Title: Re: REAR Brake Discs/Pads DONE!
Post by: omega3000 on 24 April 2012, 12:21:40
hahahahaha i hope it weren't pattern ralf hahahaha

but ill give you first dibs on the car if i sort it. say £2500?? hahahaha

if i get it working i may donate it for a small fee to one of you guys if wanted or ill donate it to the college ;)
;D
Hmmm a parts car ?  :-\

You mean keep it as a parts car, steve? yeah i could do. to be honest mate i was just chucking some ideas about. it aint going anywhere til i've delved inside ralf and tinkered with his inners  :D :D


ooooooh that reminds me (not sure why lol) when i took the rear pass wheel off in full view of me was the fuel filter within easy reach  8) anyone ever get it out from the wheel or do you have to get under the car? reason i ask is cos i dont like getting my whole body right under the car and if i can avoid it that would be amazing ;)

Yeah although ripping things off and having the front drive looking like a scrapyard wouldn't go down well with the missus  ;D Plus bits and pieces being stolen off it .... hope ralf dont end up in the knacker's yard  ;D
Title: Re: REAR Brake Discs/Pads DONE!
Post by: Webby the Bear on 24 April 2012, 12:44:36
Hahaha my worry is that i've become very attached to ralf. we've been through a lot together. but to be fair he'll probably fall apart after all my tinkering  ;D ;D

anyone know about the fuel filter question? :)
Title: Re: REAR Brake Discs/Pads DONE!
Post by: RobG on 24 April 2012, 12:51:29
Saloon possible with wheel removed. Here`s the guide for the estate, same procedure but no crawling under car
http://www.omegaowners.com/forum/index.php?topic=90548.0
Title: Re: REAR Brake Discs/Pads DONE!
Post by: bored bigyin54 on 24 April 2012, 13:31:24
was a nice car at the time but cost to much so never again steve ;D ;D
Title: Re: REAR Brake Discs/Pads DONE!
Post by: Webby the Bear on 24 April 2012, 14:23:15
was a nice car at the time but cost to much so never again steve ;D ;D

but that was part of the deal ralf... once i'd fixed it up you'd buy it back off me?!  :-\

 ;D ;D ;D
Title: Re: REAR Brake Discs/Pads DONE!
Post by: bored bigyin54 on 24 April 2012, 16:18:24
was a nice car at the time but cost to much so never again steve ;D ;D

but that was part of the deal ralf... once i'd fixed it up you'd buy it back off me?!  :-\

 ;D ;D ;D
you got two hopes one is bob . happy with my 4 pot ;D ;D ;D
Title: Re: REAR Brake Discs/Pads DONE!
Post by: JamesV6CDX on 24 April 2012, 17:07:43
I know I've said it before Webby, but I really, really really don't have any faith in those little stands holding up the weight of that car....  :-[

(http://i1226.photobucket.com/albums/ee402/webbybear1/IMG098.jpg)
Title: Re: REAR Brake Discs/Pads DONE!
Post by: Webby the Bear on 25 April 2012, 09:24:32
I know I've said it before Webby, but I really, really really don't have any faith in those little stands holding up the weight of that car....  :-[

(http://i1226.photobucket.com/albums/ee402/webbybear1/IMG098.jpg)

Thanks James. Yeah I want to invest in a more sturdier kit but it does say one tonne per stand.

i certainly wouldnt get under the car with them on..... i use the ramps for that.
Title: Re: REAR Brake Discs/Pads DONE!
Post by: bored bigyin54 on 25 April 2012, 16:02:26
well it looks like your havin fun steve ;D ;D ;D