Omega Owners Forum

Omega Help Area => Omega General Help => Topic started by: SMD on 18 July 2013, 22:40:35

Title: Fitting new shocks, a few questions
Post by: SMD on 18 July 2013, 22:40:35
 
Received my SL shocks from Andy today.

A few questions, are both shocks identical or left side different to right? I only took one out and had a wee look but made a bit of a mess with the shredded paper.

Do I need to reuse any bits from the the old setup? I know the bottom nut is to be reused and the two metal washers on the top. Anything else?

Looking at the How To, its recommends jacking the old shock to compress it. This is while the lower bolt is still connected. Would this not damage something if compressed too much?

Re, compressing new shocks before fitting. Chris recommended following the "test/raise SL suspension" to extend and compress a few times but after having a look at the thread in the maintenance section, I couldn't make head of tails out of it. Couldn't make out where the "rose joint" was or the "right angle arm"  :-[

Any help/pointers appreciated
Title: Re: Fitting new shocks, a few questions
Post by: chrisgixer on 18 July 2013, 22:59:26
They are not handed.

Pay close attention to the order of assembly of the top mounts on removal. I don't recall any of these parts included with the shocks. But assemble as removed.

The shocks come pre compressed. Only issue on fitting is making sure the bladders don't stick together as the shock extends.

Location of sensor is drivers side of dif. Look in towards the dif from under the petrol cap and you'll see it.
Title: Re: Fitting new shocks, a few questions
Post by: chrisgixer on 18 July 2013, 23:02:19
Thinking further, if your shock has failed as suspected, raising self levelling may not be helpful in your case.

It may be easier to simply follow the guide. Jacking the shock will do no harm.

Title: Re: Fitting new shocks, a few questions
Post by: SMD on 19 July 2013, 00:14:45
Wrong section, can this be moved the Omega Help section?

Appreciate all the advice Chris, thanks  :y  So it safe to crank the old shock all the way prior to removing with the bottom bolt still attached.

Chris, having re-read my post what I meant to say was I want compress the new shocks AFTER fitting by raising/lowering the SL as per your HOW TO to make ensure bladders don't stick. If I still can't figure out how to follow your guide by the weekend, I will jack it and lower it a couple of times 
Title: Re: Fitting new shocks, a few questions
Post by: chrisgixer on 19 July 2013, 05:03:15
Wrong section, can this be moved the Omega Help section?

Appreciate all the advice Chris, thanks  :y  So it safe to crank the old shock all the way prior to removing with the bottom bolt still attached.

Chris, having re-read my post what I meant to say was I want compress the new shocks AFTER fitting by raising/lowering the SL as per your HOW TO to make ensure bladders don't stick. If I still can't figure out how to follow your guide by the weekend, I will jack it and lower it a couple of times 
You got me confused now.

Start again.

Remove old.
On level ground. CHOCK THE FRONT WHEELS. Use a brick or similar sized lump of wood.
Jack car rear
Place on stands  (there's a reinforced area next to exhaust hangers, be carefull of fuel or brake lines)
Undo top mounts( note order of parts, take a pic or whatever)
Remove airlines (note which way the air socket on the shock is fitted)
Remove bottom bolt.
Remove shock from hub.(Lever the shock out with a jack handle/use the bolt as leverage in the hole to leaver the bottom spacer out of the hub, if it sticks)
note rubber mounts on the top of the shock, sometimes they stick in the top mount hole. Retrieve them noting which way up they are etc.

Fit new
Leave the shocks strapped up. (Only sl shocks come strapped up and fully compressed)
Put bolt in bottom hole ( ::) ;D sorry, of the shock ) making sure the air socket is pointing the right way, so the air lines will reach.
Then place bolt with shock in hub a few turns
Place top mount rubbers on top of shock as noted before
Cut the strap making sure top mount is not dislodged. As shock slowly extends guide the shock top into the top mount hole above.
Do up bottom bolt to 100nm
Fit air lines
(As guide) Turn on ignition. Raise level arm. Air bags should fill when pump kicks in. (This way the air bags are inflated and can't be damaged when the car is lowered to the floor.)
Replace top mounts as before
Do up top mounts as before
Replace rubber cap

Drop car off jack / stands

Replace level arm on sensor, car will slowly drop to normal ride height.

Remove chocks

Job done.



Note, when ignition is on and self levelling pump is running, you may want to turn engine on to avoid flattening a possibly weak battery. A strong battery should be fine, but if its old it may struggle.


Title: Re: Fitting new shocks, a few questions
Post by: SMD on 19 July 2013, 11:09:55
Thanks Chris, I was unclear about raising the car with the SL pump. Now I finally got it  :y
Title: Re: Fitting new shocks, a few questions
Post by: SMD on 20 July 2013, 14:48:53
Quick help, jacked up car but can't find suitable place for stands! I have done it before but can't remember!
Title: Re: Fitting new shocks, a few questions
Post by: SMD on 20 July 2013, 14:52:50
Can I place them on the bit where the springs are attached to?

I'm such a bell
Title: Re: Fitting new shocks, a few questions
Post by: 05omegav6 on 20 July 2013, 15:03:25
Jack it on the front edge of the rear subframe bush mounting plate, then place the axle stand under the rear edge of the plate :y
Title: Re: Fitting new shocks, a few questions
Post by: SMD on 20 July 2013, 16:28:57
Thanks Al  :). This is what I had tried initially but jack got in the way of stand. Chrisgixer sorted me out

But my Halfords kit doesn't have 16mm spanner so its off to halfraud to get one
Title: Re: Fitting new shocks, a few questions
Post by: TheBoy on 20 July 2013, 18:41:05
Thanks Al  :). This is what I had tried initially but jack got in the way of stand. Chrisgixer sorted me out

But my Halfords kit doesn't have 16mm spanner so its off to halfraud to get one
Ah, one of the new style 150pc sets I presume, missing all the useful sizes (9,16,18mm) :(

Looks like I'll have to buy a couple of them to replace my 1st generation 150pc set, which was excellent.
Title: Re: Fitting new shocks, a few questions
Post by: SMD on 20 July 2013, 20:05:42
Yes the new kit. It is lacking in useful bits, I have had to buy quite a few bits this set is missing  ::)
Title: Re: Fitting new shocks, a few questions
Post by: Broomies Mate on 20 July 2013, 21:17:13
It's all about what is 'needed'... As an engineer (who works on old stuff also).... I haven't come across a 9,16,18mm bolt for years.  I'm gutted I own a car which has stupid sized fixings.

The BMW can be stripped and re-built with a basic tool kit, and it's a V8  :-\
Title: Re: Fitting new shocks, a few questions
Post by: sjc on 21 July 2013, 11:39:28
LOL, yeah, and what's with the 19mm bolt heads with 18mm nuts?!?!

BTW, what model BMW V8 you got?
Title: Re: Fitting new shocks, a few questions
Post by: Broomies Mate on 21 July 2013, 12:09:47
LOL, yeah, and what's with the 19mm bolt heads with 18mm nuts?!?!

BTW, what model BMW V8 you got?





<---- says there - e39 535i (The one NOT to have).  The 540i is much better ;)
Title: Re: Fitting new shocks, a few questions
Post by: SMD on 21 July 2013, 13:09:35
Fitted the other side and took the car for a drive. I'm still here so a good sign.

A couple of concerns:

It looks to me that nearside is riding slightly higher than offside. Extended shocks as per the guide and as suggested by Chris before dropping the car. But that side didn't lower as much.

The air feed hoses have next to no slack. I tried to spin the shock so bolt hole sits 90 degrees to the air valve but it wouldn't spin.

Thoughts
Title: Re: Fitting new shocks, a few questions
Post by: chrisgixer on 21 July 2013, 13:21:36
Iirc the air valve connector on the shock points directly forward. And yes, there is next to no slack in the pipe work. But its been a while since a played with elite suspension so see what others say.

Re ride height, measure from ground to wheel arch through the centre line of the wheel centre...both sides should be... Again I'm hazy, 675 mm iirc? But the same both sides within +/- 5 mm or so.

It may need to settle backin again. Maybe?
Title: Re: Fitting new shocks, a few questions
Post by: sjc on 21 July 2013, 14:29:48
LOL, yeah, and what's with the 19mm bolt heads with 18mm nuts?!?!

BTW, what model BMW V8 you got?





<---- says there - e39 535i (The one NOT to have).  The 540i is much better ;)

LOL, dunno how I didn't spot that!  I had an e39 540 a few years ago, bad on rear wheel bearings... and fuel economy  ;D
Title: Re: Fitting new shocks, a few questions
Post by: SMD on 21 July 2013, 14:47:50
It's 689mm and 703mm. Just over 10mm

BUT the side that was "visually" riding higher is actually lower  :-\ Will try and find a flatter road to remeasure.

Reassuring to know about the air hoses though  :y
Title: Re: Fitting new shocks, a few questions
Post by: chrisgixer on 21 July 2013, 14:50:42
It's 689mm and 703mm. Just over 10mm

BUT the side that was "visually" riding higher is actually lower  :-\ Will try and find a flatter road to remeasure.

Reassuring to know about the air hoses though  :y

675 was close then  :-[  ;D
Title: Re: Fitting new shocks, a few questions
Post by: SMD on 21 July 2013, 19:06:01
It may need to settle backin again. Maybe?

I think this might be it. Looked ok last time I looked
Title: Re: Fitting new shocks, a few questions
Post by: chrisgixer on 21 July 2013, 19:10:18
Bladders need to stretch out and settle, plus the springs will have eased off the rubber pads a fraction when the shocks are off/trailing arm extends. Etc.

Job done then? Well done SMD. :y
Title: Re: Fitting new shocks, a few questions
Post by: SMD on 21 July 2013, 20:11:31
Yes, job jobbed  ;D

Thanks again  :y
Title: Re: Fitting new shocks, a few questions
Post by: SMD on 22 July 2013, 06:53:56
Iirc the air valve connector on the shock points directly forward. And yes, there is next to no slack in the pipe work.

Do you mean forward as in pointing toward the front of the car? If mine was pointing forward it would give it a bit of slack. Mine is almost pointing at me when looking from in front of the wheel. Out of curiosity, can they be spun round? I won't be trying it though, I would almost certainly break something  ;D
Title: Re: Fitting new shocks, a few questions
Post by: tunnie on 22 July 2013, 09:24:34
Iirc the air valve connector on the shock points directly forward. And yes, there is next to no slack in the pipe work.

Do you mean forward as in pointing toward the front of the car? If mine was pointing forward it would give it a bit of slack. Mine is almost pointing at me when looking from in front of the wheel. Out of curiosity, can they be spun round? I won't be trying it though, I would almost certainly break something  ;D

This is how it should be  :y
Title: Re: Fitting new shocks, a few questions
Post by: SMD on 22 July 2013, 09:44:26
Ok, thanks.  :y

Excellent how to, by the way.   ;)
Title: Re: Fitting new shocks, a few questions
Post by: tunnie on 22 July 2013, 10:04:03
Cheers, forgot I did that  ;D