Omega Owners Forum

Omega Help Area => Omega General Help => Topic started by: bob.dent on 15 February 2008, 12:22:33

Title: Cats on the way out?
Post by: bob.dent on 15 February 2008, 12:22:33
EML came on again yesterday so dropped into my garage to have fault codes read. The diagnosis was that the cats are operating below proper efficiency.

I assume at some point I'll have to get them replaced but my mechanic said to try some Lucas fuel additive (upper cylinder lubricant)which might help as sometimes poor quality fuel can cause the problem.

Anyone had any experience of this stuff? I did use Cataclean a little while ago but not sure if it did any good.

Also, what sort of cost am I looking at to have the cats replaced? I know they are really expensive :'( :'( but not sure how much.
Title: Re: Cats on the way out?
Post by: Marie on 15 February 2008, 12:28:39
depends whether you want a GM one or not........how long do you intend to keep the car???
look at this tread it might help......

http://www.omegaowners.com/forum/YaBB.pl?num=1202932346

Trust me make sure your sat down when you get your quotes

and i would speak to ANDY C he sorted mine out for me and way cheeper then getting it myself from VX.
Title: Re: Cats on the way out?
Post by: tunnie on 15 February 2008, 12:28:55
could try some de-cats? and keep the current ones just for the MOT
Title: Re: Cats on the way out?
Post by: VXL V6 on 15 February 2008, 12:30:25
Nothing wrong with your CAT's (and if there was you'd be looking at £711 each side).

You have Codes P0420 and P0430, reset the codes and run some cataclean through the system. The codes still come back but just a case of reseting them when they hit the threshold.

Ifyou do an emissions test i'm sure you'll find they are still working fine.
Title: Re: Cats on the way out?
Post by: bob.dent on 15 February 2008, 12:43:30
Quote
depends whether you want a GM one or not........how long do you intend to keep the car???
look at this tread it might help......

http://www.omegaowners.com/forum/YaBB.pl?num=1202932346

Trust me make sure your sat down when you get your quotes

and i would speak to ANDY C he sorted mine out for me and way cheeper then getting it myself from VX.

Thanks for that Marie. :y If I do have to replace them I'll get in touch with AndyC.

Guess I might have to see a mortgage advisor first though!! ::)
Title: Re: Cats on the way out?
Post by: bob.dent on 15 February 2008, 12:48:22
Quote
Nothing wrong with your CAT's (and if there was you'd be looking at £711 each side).

You have Codes P0420 and P0430, reset the codes and run some cataclean through the system. The codes still come back but just a case of reseting them when they hit the threshold.

Ifyou do an emissions test i'm sure you'll find they are still working fine.

Forgive my ignorance but not sure what you mean about resetting the codes when they reach threshold. :-/ My mechanic presumably did reset the codes as the EML light is no longer on.

I did use Cataclean a little while ago.
Title: Re: Cats on the way out?
Post by: VXL V6 on 15 February 2008, 12:54:59
Basically it's the precats which are the trouble (only seems to happen on the 3.2, though the 2.6 shares the same setup).

Basically the precats aren't good enough for the job although the main cats are, hence why if you do an emissions test you will find the car would pass no problems.

There are a number of us 3.2 owners who have this re-occuring issue, Kevin Wood, SP3.2 and I for a start.

The EML comes on when the lambda readings have added up to a certain level (hence 'threshold') over time. Better quality fuel and Cataclean seems to help but the problem remains that the precats aren't big enough to do the job.

Simply a case of getting someone with a code reader to clear the codes when they put the light on.
Title: Re: Cats on the way out?
Post by: bob.dent on 15 February 2008, 13:03:30
Quote
Basically it's the precats which are the trouble (only seems to happen on the 3.2, though the 2.6 shares the same setup).

Basically the precats aren't good enough for the job although the main cats are, hence why if you do an emissions test you will find the car would pass no problems.

There are a number of us 3.2 owners who have this re-occuring issue, Kevin Wood, SP3.2 and I for a start.

The EML comes on when the lambda readings have added up to a certain level (hence 'threshold') over time. Better quality fuel and Cataclean seems to help but the problem remains that the precats aren't big enough to do the job.


Thanks for the info. :y So hopefully I might not have to replace the cats then. Is there any complete solution to the problem or is this something us 3.2 owners have to live with?
Title: Re: Cats on the way out?
Post by: VXL V6 on 15 February 2008, 13:09:16
Quote
Quote
Basically it's the precats which are the trouble (only seems to happen on the 3.2, though the 2.6 shares the same setup).

Basically the precats aren't good enough for the job although the main cats are, hence why if you do an emissions test you will find the car would pass no problems.

There are a number of us 3.2 owners who have this re-occuring issue, Kevin Wood, SP3.2 and I for a start.

The EML comes on when the lambda readings have added up to a certain level (hence 'threshold') over time. Better quality fuel and Cataclean seems to help but the problem remains that the precats aren't big enough to do the job.


Thanks for the info. :y So hopefully I might not have to replace the cats then. Is there any complete solution to the problem or is this something us 3.2 owners have to live with?

Kevin and I had a discussion about faking the signal from the first sensors by somehow mimicking the second sensors or creating some sort of signal that the ECU would be happy with.  :-/
Ideal solution would be for GM to modify the ECU software to compensate for their rubbish precats...  ;D

But I can pretty much guarantee that there is nothing wrong with your main cats and the car will go through an emissions test. Most places will do you a free or cheap emissions only test.
Title: Re: Cats on the way out?
Post by: Kevin Wood on 15 February 2008, 13:14:57
Mine has done this a couple of times too. >:(

It seems to be that either the pre-cats are not quite up to the job (by design) or the ECU is expecting them to be working in situations when they aren't.

Either way, the main cats work fine. My emissions barely showed anything on the HC and CO measurements to MOT in December yet the damn light came on in January.

I would just get a cheapo code reader to reset it when it happens and ignore it.

Certainly don't worry about shelling out for cats unless they are proven to be knackered by an MOT emissions test.

Kevin
Title: Re: Cats on the way out?
Post by: bob.dent on 15 February 2008, 13:27:20
Quote
Mine has done this a couple of times too. >:(

It seems to be that either the pre-cats are not quite up to the job (by design) or the ECU is expecting them to be working in situations when they aren't.

Either way, the main cats work fine. My emissions barely showed anything on the HC and CO measurements to MOT in December yet the damn light came on in January.

I would just get a cheapo code reader to reset it when it happens and ignore it.

Certainly don't worry about shelling out for cats unless they are proven to be knackered by an MOT emissions test.

Kevin

Thanks Kevin, that's a real relief I haven't got to take out a mortgage for new cats. :y My last MOT emmission tests were fine so my guess is that you guys are spot on with your diagnosis. :)

Any idea how much a cheapo code reader is? My garage is normally pretty good with checking fault codes for me as they normally do it FOC or just a drink for the mechanic, but I don't want to push my luck. ::) They normally charge £44 for a diagnostics check but they regard me as a good customer as I've been with them for years. :)


Title: Re: Cats on the way out?
Post by: Entwood on 15 February 2008, 13:30:31
Bob .. some discussion going on here :

http://www.omegaowners.com/forum/YaBB.pl?num=1202857680

I've just bought one as well shade over £30 with postage .....


ebay item no 310021810151

:)
Title: Re: Cats on the way out?
Post by: Elite Pete on 15 February 2008, 13:34:21
Bobs local parts manager has just cancelled the order for a large tub of vasaline ;D
Title: Re: Cats on the way out?
Post by: bob.dent on 15 February 2008, 13:38:04
Quote
Bob .. some discussion going on here :

http://www.omegaowners.com/forum/YaBB.pl?num=1202857680

I've just bought one as well shade over £30 with postage .....


ebay item no 310021810151

:)

Cheers mate. :y Which one did you get and is it easy to use? (needs to be for me, not being very technical when it come to cars!)

**edit** sorry, just noticed the ebay part No. :y
Title: Re: Cats on the way out?
Post by: bob.dent on 15 February 2008, 13:40:42
Quote
Bobs local parts manager has just cancelled the order for a large tub of vasaline ;D

GIT!!  >:(
 ;D ;D ;D
Title: Re: Cats on the way out?
Post by: TheBoy on 15 February 2008, 14:18:13
Have any 3.2 owners suffering this changed the pre cat (or post cat for that matter) lamdas?
Title: Re: Cats on the way out?
Post by: VXL V6 on 15 February 2008, 14:51:13
The theory is that it's not the lambdas (these are the ones after the precat but before the main cat).

I think SP3.2 has replaced at least one of these before now but he definitely had codes for both banks at Donnington the other week.

The precat is only the size of a cricket ball so how GM ever thought it would work efficently with such a small surface area of material internally is beyond my limited intelligence..  ::)
Title: Re: Cats on the way out?
Post by: JiMbOb789 on 15 February 2008, 14:55:30
May sound stupid but what are 'Cats.'
(I'm not the best at Mechanics) :-[
Title: Re: Cats on the way out?
Post by: Kevin Wood on 15 February 2008, 14:56:13
Quote
Have any 3.2 owners suffering this changed the pre cat (or post cat for that matter) lamdas?

I'm sure someone did a while back.

However, Marks_DTM did some digging and reckoned it's a known problem that the pre-cat can't cope well with the exhaust flow rate of the 3.2 engine, so changing Lambda sensors is unlikely to cure it. :-/

Now I've got an ELM cable I want to find / write an application that will log live data so I can get a baseline for what these sensors should be doing, and see if anything changes when the problem occurs.

Do you know if there are any updates available for the engine ECU for the 3.2? Just wondering if they've issued a firmware update with wider limits on cat efficiency?

Then again, VX are probably making a fortune on all the cats and Tech 2 sessions. ::)

Kevin
Title: Re: Cats on the way out?
Post by: Kevin Wood on 15 February 2008, 14:58:47
Other thing I forgot to mention.

In my experience these codes have always appeared in pairs, suggesting it's not the cat or lambda sensor condition (unless both equally fubar by chance) but perhaps the case that the cats are just inadequate.

Kevin
Title: Re: Cats on the way out?
Post by: TheBoy on 15 February 2008, 15:02:31
I have seen the codes individually, though possible different sequence of events.


The implecation of the code is that the pre (main) cats lamdas are getting a signal, but the post cat ones are getting a signal that is not plausible?  So if it was pre cats, should that effect pre (main) cat sensors, main cat, and post cat sensors?
Title: Re: Cats on the way out?
Post by: TheBoy on 15 February 2008, 15:03:06
Not disagreeing with the theories, I'm simply tryin gto understand :y
Title: Re: Cats on the way out?
Post by: VXL V6 on 15 February 2008, 15:05:32
Quote
Quote
Have any 3.2 owners suffering this changed the pre cat (or post cat for that matter) lamdas?

I'm sure someone did a while back.

Yep SP3.2

Quote
However, Marks_DTM did some digging and reckoned it's a known problem that the pre-cat can't cope well with the exhaust flow rate of the 3.2 engine, so changing Lambda sensors is unlikely to cure it. :-/

Yep, believe that was the diagnosis, can't find the thread though.

Quote
Now I've got an ELM cable I want to find / write an application that will log live data so I can get a baseline for what these sensors should be doing, and see if anything changes when the problem occurs.

Yes planning to do the same with my scanner, perhaps we should do some comparisons Kevin?
 
Quote
Do you know if there are any updates available for the engine ECU for the 3.2? Just wondering if they've issued a firmware update with wider limits on cat efficiency?

Then again, VX are probably making a fortune on all the cats and Tech 2 sessions. ::)

Kevin

Well mine has the latest software level according to MDTM but this makes no difference.  :(

Believe the ECU in 3.2's is flashable if anyone fancies dabbling!!!  ::) ;D
Title: Re: Cats on the way out?
Post by: TheBoy on 15 February 2008, 15:08:19
Quote
Now I've got an ELM cable I want to find / write an application that will log live data so I can get a baseline for what these sensors should be doing, and see if anything changes when the problem occurs.

Yes planning to do the same with my scanner, perhaps we should do some comparisons Kevin?
[/quote]
Doesn't scantool.net do live data?
Title: Re: Cats on the way out?
Post by: VXL V6 on 15 February 2008, 15:09:34
Quote
I have seen the codes individually, though possible different sequence of events.


The implecation of the code is that the pre (main) cats lamdas are getting a signal, but the post cat ones are getting a signal that is not plausible?  So if it was pre cats, should that effect pre (main) cat sensors, main cat, and post cat sensors?

As I understand it (and it's a rather limited knowledge), the ineffecient Pre Cat is not doing it's supposed job, so the first sensor will read higher readings than the 2nd sensor. presumably this is going to be worst at cold start times when the enrichment programme is running... ie. pre closed loop operation.


Title: Re: Cats on the way out?
Post by: VXL V6 on 15 February 2008, 15:10:43
Quote
Quote
Now I've got an ELM cable I want to find / write an application that will log live data so I can get a baseline for what these sensors should be doing, and see if anything changes when the problem occurs.

Yes planning to do the same with my scanner, perhaps we should do some comparisons Kevin?
Doesn't scantool.net do live data?[/quote]

OpelScanner does, is Kevin's device scantool?
Title: Re: Cats on the way out?
Post by: TheBoy on 15 February 2008, 15:10:53
Quote
Quote
I have seen the codes individually, though possible different sequence of events.


The implecation of the code is that the pre (main) cats lamdas are getting a signal, but the post cat ones are getting a signal that is not plausible?  So if it was pre cats, should that effect pre (main) cat sensors, main cat, and post cat sensors?

As I understand it (and it's a rather limited knowledge), the ineffecient Pre Cat is not doing it's supposed job, so the first sensor will read higher readings than the 2nd sensor. presumably this is going to be worst at cold start times when the enrichment programme is running... ie. pre closed loop operation.


Ahhhh!  Me understandy now :y
Title: Re: Cats on the way out?
Post by: cem_devecioglu on 15 February 2008, 15:14:36
Quote
May sound stupid but what are 'Cats.'
(I'm not the best at Mechanics) :-[

Catalytic Converter..
Title: Re: Cats on the way out?
Post by: Kevin Wood on 15 February 2008, 15:15:23
The way I understand it is that the pre-cat sensors control the mixture. If the mixture went out of the closed loop range or anything was suspicious about their operation they should raise a different code.

The post cat sensors are behind the 1st catalytic convertor (of 2) in the system (in the exhaust elbow just under the manifold)but before the main cats. These sensors will behave the same way as the pre-cat sensors until the 1st stage cat starts cleaning the exhaust gases, when they will just read rich (since the sensors work by measuring excess oxygen in the exhaust and the cat uses up the oxygen breaking down nasties).

I suspect the ECU is looking for the 1st stage cats to start working after a warmup period (maybe using a richer mixture, retarding ignition, delaying gear changes, etc. until they have woken up).

When mine has lit the emissions light it has been shortly after the engine has warmed up, although once that coincided with filling from empty from a petrol station I don't usually use.

I wonder if the 1st stage cats fail to work after the specified time sometimes, or allow some dirty gases through during high load, and such events are counted up and cause the light to come on if it happens too frequently?

I have seen the two codes in my ECU without the light having come on too, so it could be that the problem gets logged at one level and lights the light if it persists.

In any case, once the main second stage cats start working the exhaust emissions are fine but there is no monitoring of the second stage cat efficiency.

Kevin
Title: Re: Cats on the way out?
Post by: VXL V6 on 15 February 2008, 15:21:24
Quote
When mine has lit the emissions light it has been shortly after the engine has warmed up, although once that coincided with filling from empty from a petrol station I don't usually use.

I wonder if the 1st stage cats fail to work after the specified time sometimes, or allow some dirty gases through during high load, and such events are counted up and cause the light to come on if it happens too frequently?

If it's shortly after the engine has warmed up then I guess we can assume that the Cat heaters have either gone off or are intermittent at this point.... So logging doesn't start until operating temp is achieved at a guess?

The code logging is definitley a 'count up' as it has a threshold set, until it hits this the lamp is not illuminated. so this is why I believe it's usually both banks registered.... simply because of the time frame before threshold is reached.

Simplest solution would be to raise the threshold to infinity  ::) But you'd still be logging the codes just never lighting the lamp!

Title: Re: Cats on the way out?
Post by: TheBoy on 15 February 2008, 15:34:59
Quote
The post cat sensors are behind the 1st catalytic convertor (of 2) in the system (in the exhaust elbow just under the manifold)but before the main cats. These sensors will behave the same way as the pre-cat sensors until the 1st stage cat starts cleaning the exhaust gases, when they will just read rich (since the sensors work by measuring excess oxygen in the exhaust and the cat uses up the oxygen breaking down nasties).
Is that right?  I though pre cat sensors were after precat but before main cat (so on elbow), and post cat ones are post main cat?
Title: Re: Cats on the way out?
Post by: Kevin Wood on 15 February 2008, 15:39:15
Quote
Is that right?

I believe so. The mixture control sensors need to be before any cats so they can accurately measure the engine's exhaust gases and the second set of sensors are in front of the second stage cats.

Kevin
Title: Re: Cats on the way out?
Post by: Kevin Wood on 15 February 2008, 15:43:13
Quote

If it's shortly after the engine has warmed up then I guess we can assume that the Cat heaters have either gone off or are intermittent at this point.... So logging doesn't start until operating temp is achieved at a guess?


The cats aren't heated, AFAIK, although the Lambda sensors are and the heaters normally run whenever the engine is running after a short delay for any condensation to clear from the exhaust.

Kevin
Title: Re: Cats on the way out?
Post by: VXL V6 on 15 February 2008, 15:48:03
Sorry that's what I mean't. Lambda heaters.
Title: Re: Cats on the way out?
Post by: bob.dent on 15 February 2008, 16:46:23
Quote
The way I understand it is that the pre-cat sensors control the mixture. If the mixture went out of the closed loop range or anything was suspicious about their operation they should raise a different code.

The post cat sensors are behind the 1st catalytic convertor (of 2) in the system (in the exhaust elbow just under the manifold)but before the main cats. These sensors will behave the same way as the pre-cat sensors until the 1st stage cat starts cleaning the exhaust gases, when they will just read rich (since the sensors work by measuring excess oxygen in the exhaust and the cat uses up the oxygen breaking down nasties).

I suspect the ECU is looking for the 1st stage cats to start working after a warmup period (maybe using a richer mixture, retarding ignition, delaying gear changes, etc. until they have woken up).

When mine has lit the emissions light it has been shortly after the engine has warmed up, although once that coincided with filling from empty from a petrol station I don't usually use.

I wonder if the 1st stage cats fail to work after the specified time sometimes, or allow some dirty gases through during high load, and such events are counted up and cause the light to come on if it happens too frequently?

I have seen the two codes in my ECU without the light having come on too, so it could be that the problem gets logged at one level and lights the light if it persists.

In any case, once the main second stage cats start working the exhaust emissions are fine but there is no monitoring of the second stage cat efficiency.

Kevin

This is also when my EML came on and shortly after filling up at Sainsbury's.
Title: Re: Cats on the way out?
Post by: Kevin Wood on 15 February 2008, 16:49:07
Quote
This is also when my EML came on and shortly after filling up at Sainsbury's.

Hmm. Maybe fuel quality (or at least differences between fuels) has an impact too. :-/

Kevin