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Omega Help Area => Omega General Help => Topic started by: JamesV6CDX on 17 September 2008, 10:20:11

Title: Autobox Issue
Post by: JamesV6CDX on 17 September 2008, 10:20:11
Hi guys

Having a small autobox issue. Nothing major that it can't be used, but here are the symptoms:

When cruising at say, 50mph - I hit sports mode and press the loud pedal down - it changes into a lower gear as expected and pulls very well. However if you let off the throttle, especially suddenly, it then changes back into top gear with a nice thump.

In addition to that, the gearbox doesn't always seem capable of selecting which gear to use between third and top. It often seems to "hunt" between the two gears and not settle into one. And sometimes, it is reluctant to change into top when it really should - Eg when cruising on the flat at 60mph/70mph under light throttle, it may take half a mile or more before it decides to go to top gear again, and when it does it's usually with a thump again.

If I apply the speed gradually on the flat from a standing start, it changes into top gear nice and gently and locks up without any problem at about 50mph. Selector lights are NOT flashing.

Now here's the history.

The AR35 on the car was a donor box from a slightly earlier car that, when we got it, had a thrust washer failure. The gearbox was taken apart by Mr Sassanach, who replaced the thrust washer with the uprated Sonnax one and he had a good look inside the box - confirming that all seems well mechanically. It was then fitted to the car, with new ATF.

Because we think this box is mechanically sound, Sassanach is suspecting a solenoid issue may be causing this - and I must say that seems to make sense.

So, looks like I need to drop the sumps and look at the solenoid.

My question is - which solenoid controls the gearchange between 3 and 4 - and is it just this one solenoid or is it a combination? Should I change them all for known good, or if it's just one - where is it?

I would really appreciate any advice and thoughts :y

Title: Re: Autobox Issue
Post by: johnnycboy on 17 September 2008, 10:27:25
james

unfortunately after speaking to TB at Newent he had similar problems with a box which did the same into third gear, and even after rebuilding the box it still done the same - possibly another gearbox needed.  The only reason i say this is i have a similar problem and need to source another gearbox.  hopefully yours may not be as serious. hth
Title: Re: Autobox Issue
Post by: JamesV6CDX on 17 September 2008, 10:28:49
Quote
james

unfortunately after speaking to TB at Newent he had similar problems with a box which did the same into third gear, and even after rebuilding the box it still done the same - possibly another gearbox needed.  The only reason i say this is i have a similar problem and need to source another gearbox.  hopefully yours may not be as serious. hth

The only reason it could need a new box is if something mechanical wsa shagged...  :-/
Title: Re: Autobox Issue
Post by: johnnycboy on 17 September 2008, 10:33:42
Quote
Quote
james

unfortunately after speaking to TB at Newent he had similar problems with a box which did the same into third gear, and even after rebuilding the box it still done the same - possibly another gearbox needed.  The only reason i say this is i have a similar problem and need to source another gearbox.  hopefully yours may not be as serious. hth

The only reason it could need a new box is if something mechanical wsa shagged...  :-/

My faults exactly.  I'm only referring to TB's example as a possibilty.  I have problems with third clunking into gear after hard acceleration, if accelerating normally i get the clunk and thats only after the temp gets up to operating. :y
Title: Re: Autobox Issue
Post by: Entwood on 17 September 2008, 10:55:36
Mark-DTM posted a link to an indepth description of the box the other night, right down to solenoids and bands .. but I can't find it .....:(

Edit : .. found it .. :)

http://images.omegaowners.com/downloads/Autobox_Docs/4L30E_Article.pdf
Title: Re: Autobox Issue
Post by: JamesV6CDX on 17 September 2008, 11:05:56
Quote
Mark-DTM posted a link to an indepth description of the box the other night, right down to solenoids and bands .. but I can't find it .....:(

Edit : .. found it .. :)

http://images.omegaowners.com/downloads/Autobox_Docs/4L30E_Article.pdf

Cheers Nige, super :y
Title: Re: Autobox Issue
Post by: Kevin Wood on 17 September 2008, 11:40:08
Have you tried reading the codes from the autoboxECU (I think my Cheapo Tech2 will at least attempt this)?

It strikes me that if there is an intermittent solenoid circuit, or if the autobox is not responding to an input to the 3/4 shift solenoid for 1/2 a mile, it would have logged a fault.

Incidentally, my autobox sticks in 3rd for a while after descending a gentle incline, or coasting, prompts it to change down. It seems there is a bit too much hysteresis on the engine load for this shift point, because it's not until you get on the power for a few seconds that it decides to go for 4th again. Might be a case of TADTS.

Mine also changes with a thump occasionally. I think if it's accelerating at full throttle in sports mode it's geared up to do a "hard" change due to the engine output torque being high. If you suddenly come off the gas it doesn't respond quickly enough and does a hard change with very little applied torque and shunts the drivetrain a bit.

When you say it "hunts" between two gears, do you mean the change is not smart, that it slips or hesitates half way between gears or that it's just making an inappropriate choice of gear?

Remember that the ECU is in charge of deciding which gear to use so the mechanicals of the gearbox are irrelevant to gear selection. If the change itself is ropey that will be down to the gearbox but if it's just making duff decisions you have to think about the inputs the ECU is using to decide on gear selection...

Do you know what autobox firmware you are running? Just wondering if you're used to the later firmware, or even if your autobox ECU has been changed at some point and it's not configured for the right engine, etc. Might be worth a Tech 2 session just to make sure all is well.

Kevin
Title: Re: Autobox Issue
Post by: JamesV6CDX on 17 September 2008, 11:49:26
I have tried your code reader as this crossed my mind - unfortunately it just crashes out the software with a fatal exception or simelar :(

It doesn't slip - just chooses between the two gears too often.

You're right, a Tech2 session would be marvellous.

Mark, I don't suppose you're around on Saturday evening for a plug-in are you? I am up your way ::)
Title: Re: Autobox Issue
Post by: Kevin Wood on 17 September 2008, 11:54:35
It's difficult to say without experiencing your car, it's just that of all the faults you mention I could say the same about my (presumed good) gearbox with 70K on it. Maybe your problems are more severe and due to a fault but equally it might turn out that you're worrying about nothing.  :-/

Kevin
Title: Re: Autobox Issue
Post by: JamesV6CDX on 17 September 2008, 11:56:15
Quote
It's difficult to say without experiencing your car, it's just that of all the faults you mention I could say the same about my (presumed good) gearbox with 70K on it. Maybe your problems are more severe and due to a fault but equally it might turn out that you're worrying about nothing.  :-/

Kevin

It is very much hit and miss and as I say not a severe fault at all....
Just that I know it's there.

Maybe a code read - and presuming all good, a firmware update and ATF change, should see it better  ::)
Title: Re: Autobox Issue
Post by: iainb on 17 September 2008, 19:10:56
I agree with Kevin.Before ripping the car apart check for gearbox faults and upload the latest software. Then get someone you trust to drive it and see what they think. I have noticed on my own car several of points that you have raised, the thump when lifting off in sports mode and the feeling that it cant makeup its mind what gear tobe in, to mention just 2.
 My attitude is it works leave it alone, I dont belive in neglecting my car. That would be foolish ;)
Title: Re: Autobox Issue
Post by: johnnycboy on 17 September 2008, 19:37:38
Quote
Quote
It's difficult to say without experiencing your car, it's just that of all the faults you mention I could say the same about my (presumed good) gearbox with 70K on it. Maybe your problems are more severe and due to a fault but equally it might turn out that you're worrying about nothing.  :-/

Kevin

It is very much hit and miss and as I say not a severe fault at all....
Just that I know it's there.

Maybe a code read - and presuming all good, a firmware update and ATF change, should see it better  ::)

I had the firmware update done 2 weeks ago. ATF changed twice in 2 days about 2 weeks ago. no faults in gearbox ecu (read by proper Tech 2).  Still have same symptons :'(

as said before though yours may be something completely different and nothing to worry about though :y

Title: Re: Autobox Issue
Post by: Martin_1962 on 17 September 2008, 20:52:22
Sounds like old firmware
Title: Re: Autobox Issue
Post by: big-o-bob on 23 September 2008, 23:22:59
I had a problem simular to yours.  My 2.5 v6 struggled to find top gear.

It turned out to be the EGR valve.  (Exhaust Gas recirculation).

It is located on the top left of the engine bay, very easy to change.

It may be worth a try.  I believe you can unplug the electrical plug to test it (but don't just take my word for it).  Good luck
Title: Re: Autobox Issue
Post by: Danny on 24 September 2008, 07:14:24
Quote
Sounds like old firmware

that was my thought, when i had mine updated to version 9 i was told that it was beneficial for the cruising speeds to stop it hunting around, and would also stop it doing it when towing aswell
Title: Re: Autobox Issue
Post by: TheBoy on 24 September 2008, 08:18:06
JamesV6CDX, I'm happy to take for a little drive, and compare to my MV6, or you drive MV6 and see how box reacts in that.

Not entirely convinced that your issue is firmware alone, which is why I'm slightly against updating it - it may then mask another problem with the box, which may lead you to bigger problems later.  Thats your decision though, if you want the update, its your car...

Double check fluid level again, at the same time checking fluid condition, to see if its worsened since last time.

If there was a faulty solenoid as far as the ECU is/was concerned, you would have got a MID Message when the ECU saw it.  Obviously, you can have an electrically functional solenoid but mechanically sluggish/sticky.  If you suspected that, change them all.
Title: Re: Autobox Issue
Post by: star_whites on 25 September 2008, 21:48:14
Im having exactly the same problem with my 2.0 98. I have had an issue for about 12 months were it does not like 3rd but never worried about it.

Then I decided to change the ATF a couple of weeks ago and it all seemed ok. I then went to Reading and on the way on the M1 it started doing exactly the same as yours, would go to 50 fine but then start bouncing up and down gears not knowing what to select and loud bangs when dropping a gear. It did this all the way there but always improved when above 70. Drove her home two days later and it did it again but this time bringing the autobox fault up.

I got home checked fluid and it was ok driving around town. Went to Scotland the week after and it did it all the time and appears to be getting worse and bearing in ming all I did was change the ATF and filter!!
Title: Re: Autobox Issue
Post by: JamesV6CDX on 26 September 2008, 10:00:15
Quote
JamesV6CDX, I'm happy to take for a little drive, and compare to my MV6, or you drive MV6 and see how box reacts in that.

Not entirely convinced that your issue is firmware alone, which is why I'm slightly against updating it - it may then mask another problem with the box, which may lead you to bigger problems later.  Thats your decision though, if you want the update, its your car...

Double check fluid level again, at the same time checking fluid condition, to see if its worsened since last time.

If there was a faulty solenoid as far as the ECU is/was concerned, you would have got a MID Message when the ECU saw it.  Obviously, you can have an electrically functional solenoid but mechanically sluggish/sticky.  If you suspected that, change them all.


The thing is Jaime, a lot of it is me being a perfectionist. At the end of the day, the autobox is probably about the same as I've had on any other Omega.

I'm happy to delay the update, but I think the "fault" may partly be me worrying too much.

Incidently, since I've fixed that lambda issue, it has completely stopped hunting around in the top two gears  ::)

Title: Re: Autobox Issue
Post by: JamesV6CDX on 26 September 2008, 10:29:32
In fact Jaime, are you around tomorrow early evening? I'm in training till around 4:30, but I could pop up to brackleyland afterwards.

I think, given that all seems OK with the autobox, I'll probably go for the update, it would be good to have a peek at the live data too :y