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Omega Help Area => Omega General Help => Topic started by: Martin_1962 on 05 June 2009, 18:44:37

Title: HELP Car only running on 3 cylinders
Post by: Martin_1962 on 05 June 2009, 18:44:37
HELP :'(

I need an expert to help me

Car is running on 3 cylinders and a replacement coil pack has not helped.

246 bank is misfiring 0300 0302 0304 0306

Occasionally it will rev high with a lot of throttle then it will struggle to idle.

It was running fine until 08:30 yesterday when it decided to get very noisy, then shut off then restarted on 3

I haven't even got the power to reverse out of my parking space.

I am completely out of ideas and I just don't know what to do.
Title: Re: HELP Car only running on 3 cylinders
Post by: Martin_1962 on 05 June 2009, 18:46:48
Cam timing is fine.

Title: Re: HELP Car only running on 3 cylinders
Post by: KillerWatt on 05 June 2009, 19:06:30
0300 = Multiple misfires detected
0302 = Cylinder 2 misfire
0304 = Cylinder 4 misfire
0306 = Cylinder 6 misfire

I've read a couple of other posts you've made about this issue and what you've done so far....next thing on the list has to be a compression test (especially as you said it got noisy before the fault appeared).
Title: Re: HELP Car only running on 3 cylinders
Post by: Martin_1962 on 05 June 2009, 19:07:23
Quote
0300 = Multiple misfires detected
0302 = Cylinder 2 misfire
0304 = Cylinder 4 misfire
0306 = Cylinder 6 misfire

I've read a couple of other posts you've made about this issue and what you've done so far....next thing on the list has to be a compression test (especially as you said it got noisy before the fault appeared).


I'll see if I can find it, any idea what pressure they should be?
Title: Re: HELP Car only running on 3 cylinders
Post by: KillerWatt on 05 June 2009, 19:15:04
Quote
any idea what pressure they should be?
Off the top of my head, absolutely no idea at all Martin.

You definately want to see in excess of 100psi though, and I'd guess the true figure you want to see is probably around 130psi.

Do a test on cylinder number 1 as you know that works, and use that reading as a reference point.
Title: Re: HELP Car only running on 3 cylinders
Post by: Martin_1962 on 05 June 2009, 19:19:26
Will try tomorrow if not raining

Will look for pressure tester quite soon though
Title: Re: HELP Car only running on 3 cylinders
Post by: Martin_1962 on 05 June 2009, 20:35:34
1 150
2 very little max 80
3 140
4 eff all
5 150
6 can't get to plug

[size=24]HELP![/size]
Title: Re: HELP Car only running on 3 cylinders
Post by: KillerWatt on 05 June 2009, 20:38:00
That tells you all you need to know then Martin.
Whatever has happened, you have lost compression on the 2,4,6 bank for some reason.

Next step is head off to have a looksee.
Title: Re: HELP Car only running on 3 cylinders
Post by: Martin_1962 on 05 June 2009, 20:43:34
What a b*gg*r

Looks like I need to lift 246 again

I am so peed off I could set fire to it.

Even thinking now of breaking it. :'(
Title: Re: HELP Car only running on 3 cylinders
Post by: Marks DTM Calib on 05 June 2009, 21:29:05
Quote
What a b*gg*r

Looks like I need to lift 246 again

I am so peed off I could set fire to it.

Even thinking now of breaking it. :'(

You say cam timing is fine?

You fitted the cam sprockets correctly?
Title: Re: HELP Car only running on 3 cylinders
Post by: albitz on 05 June 2009, 21:48:26
Quote
What a b*gg*r

Looks like I need to lift 246 again

I am so peed off I could set fire to it.

Even thinking now of breaking it. :'(
was this the bank where the gasket was put on  the wrong way round? If so have you replaced the gasket?
Title: Re: HELP Car only running on 3 cylinders
Post by: Martin_1962 on 05 June 2009, 22:02:51
Quote
Quote
What a b*gg*r

Looks like I need to lift 246 again

I am so peed off I could set fire to it.

Even thinking now of breaking it. :'(

You say cam timing is fine?

You fitted the cam sprockets correctly?


Yes they were still tight
Title: Re: HELP Car only running on 3 cylinders
Post by: Martin_1962 on 05 June 2009, 22:03:08
Quote
Quote
What a b*gg*r

Looks like I need to lift 246 again

I am so peed off I could set fire to it.

Even thinking now of breaking it. :'(
was this the bank where the gasket was put on  the wrong way round? If so have you replaced the gasket?

Bad gasket is on 135
Title: Re: HELP Car only running on 3 cylinders
Post by: albitz on 05 June 2009, 22:12:54
If theres no compression on that bank then I would have thought a load of bent valves.Timing slipped?,broken camshaft? :-/
Title: Re: HELP Car only running on 3 cylinders
Post by: candyman on 05 June 2009, 22:14:02
check vour timing the old fashioned way before u lift your haed off. find tdc on each bank and watch the lifters as they rock. i had a daf engine once that craushed a woodruff key enough to put the timing out by 10deg.
Title: Re: HELP Car only running on 3 cylinders
Post by: Martin_1962 on 05 June 2009, 22:59:23
Quote
If theres no compression on that bank then I would have thought a load of bent valves.Timing slipped?,broken camshaft? :-/


I hope not - they cost enough
Title: Re: HELP Car only running on 3 cylinders
Post by: Martin_1962 on 05 June 2009, 23:09:02
Tomorrow I am going to strip (if dry)

Then I will know what is what

But very odd what happened

I was expecting 135 to leak but not 246 to conk out
Title: Re: HELP Car only running on 3 cylinders
Post by: cem_devecioglu on 05 June 2009, 23:10:37
Quote
Tomorrow I am going to strip (if dry)

Then I will know what is what

But very odd what happened

I was expecting 135 to leak but not 246 to conk out

tomorrow is another day , go get some rest :y
Title: Re: HELP Car only running on 3 cylinders
Post by: Kevin Wood on 05 June 2009, 23:41:14
Only thing I can think of is that the timing has slipped (cam has rotated on the sprocket?). Can't remember how the cams are keyed to the sprockets on this engine. There's a dowel between them IIRC? Possible it was left out during the cam swap?

Could the lifters have pumped up so hard that the valves are not closing? Excessive oil pressure perhaps? If so why only one bank?

Slipped cam timing seems the most likely explanation I'm afraid.   :'(

Kevin
Title: Re: HELP Car only running on 3 cylinders
Post by: Martin_1962 on 06 June 2009, 09:24:58
Locating pin on cam 3 has snapped >:( :( :'(
Title: Re: HELP Car only running on 3 cylinders
Post by: Martin_1962 on 06 June 2009, 12:23:03
The valves are still sealing

They don't look bent

Will pop out one and check

Looks like I was VERY lucky

Small marks on the piston heads
Title: Re: HELP Car only running on 3 cylinders
Post by: TheBoy on 06 June 2009, 12:33:23
Quote
The valves are still sealing

They don't look bent

Will pop out one and check

Looks like I was VERY lucky

Small marks on the piston heads
Wouldn't explain the lack of compression...
Title: Re: HELP Car only running on 3 cylinders
Post by: Andy B on 06 June 2009, 12:37:02
Quote
Quote
The valves are still sealing

They don't look bent

Will pop out one and check

Looks like I was VERY lucky

Small marks on the piston heads
Wouldn't explain the lack of compression...

If the pin hadn't located between the cam & its pulley then the cam wouldn't have been turning, hence no compression! Obvioulsy depends where the cam had parked itself as to whether there would be bent valves.
Title: Re: HELP Car only running on 3 cylinders
Post by: KillerWatt on 06 June 2009, 12:43:48
Quote
The valves are still sealing

They don't look bent

Will pop out one and check

Looks like I was VERY lucky

Small marks on the piston heads
The marks on the crown of the pistons, along with your confirmation of a "noise" means (unfortunately) there was very much definately some contact.

Although the valves may look as though they are still seating properly, the only definitive test you can do (other than removing the actual valves) is to invert the head (balance it so it is flat) and pour a small amount of petrol in to each chamber with all the valves closed.

If the fluid level hasn't dropped after (say) 30 minutes, then you have more than likely got away with it.

Good luck  :y
Title: Re: HELP Car only running on 3 cylinders
Post by: Andy B on 06 June 2009, 12:45:14
Quote
......
Good luck  :y

Sounds like Martin could do with a bit more help than luck ..... maybe a miracle! ::)  :y  :y  :y  :y
Title: Re: HELP Car only running on 3 cylinders
Post by: Martin_1962 on 06 June 2009, 12:46:33
I removed one valve - no runout

I left petrol in them for about 1/4 hour and no drop

I think they just slipped timing

The cam was turning


May be it was opening 180 out so during power
Title: Re: HELP Car only running on 3 cylinders
Post by: Martin_1962 on 06 June 2009, 12:49:10
Quote
Quote
The valves are still sealing

They don't look bent

Will pop out one and check

Looks like I was VERY lucky

Small marks on the piston heads
The marks on the crown of the pistons, along with your confirmation of a "noise" means (unfortunately) there was very much definately some contact.

Although the valves may look as though they are still seating properly, the only definitive test you can do (other than removing the actual valves) is to invert the head (balance it so it is flat) and pour a small amount of petrol in to each chamber with all the valves closed.

If the fluid level hasn't dropped after (say) 30 minutes, then you have more than likely got away with it.

Good luck  :y


I think there was about 4 or 5 hits per valve
Title: Re: HELP Car only running on 3 cylinders
Post by: Martin_1962 on 06 June 2009, 12:50:15
Quote
Quote
The valves are still sealing

They don't look bent

Will pop out one and check

Looks like I was VERY lucky

Small marks on the piston heads
Wouldn't explain the lack of compression...


Being 180 out would, I noticed when dismanteling that 3 was ahead of 4
Title: Re: HELP Car only running on 3 cylinders
Post by: TheBoy on 06 June 2009, 14:40:20
Quote
Quote
The valves are still sealing

They don't look bent

Will pop out one and check

Looks like I was VERY lucky

Small marks on the piston heads
The marks on the crown of the pistons, along with your confirmation of a "noise" means (unfortunately) there was very much definately some contact.

Although the valves may look as though they are still seating properly, the only definitive test you can do (other than removing the actual valves) is to invert the head (balance it so it is flat) and pour a small amount of petrol in to each chamber with all the valves closed.

If the fluid level hasn't dropped after (say) 30 minutes, then you have more than likely got away with it.

Good luck  :y
As a tip, paraffin tends to work better, as petrol evapourates a bit quicker :y
Title: Re: HELP Car only running on 3 cylinders
Post by: Martin_1962 on 06 June 2009, 15:10:32
Well 15 minutes and it was OK

Just going to seal the cam cover now

May not do much more as I am feeling crap
Title: Re: HELP Car only running on 3 cylinders
Post by: cem_devecioglu on 06 June 2009, 15:36:02
happy to hear no serious damage involved :y
Title: Re: HELP Car only running on 3 cylinders
Post by: Martin_1962 on 06 June 2009, 17:04:31
Head on, cam cover on, inlets on

Need to do cam belt in morning, aux belt, bagpipes, plenum, exhaust

And hope for best
Title: Re: HELP Car only running on 3 cylinders
Post by: Kevin Wood on 06 June 2009, 20:30:25
Do you know the root cause of the problem? Why did the pin snap? Any sign that the cam has siezed in one of its' journals perhaps?

Kevin
Title: Re: HELP Car only running on 3 cylinders
Post by: ally_cover_expert on 06 June 2009, 21:17:23
I hope your motor is OK mate, thinking about it the only way the valves could have survived is because they must have been nudging the cam back and forth as the pistons smacked them because the cam wasnt being 'held' by the pulley.
 As has been mentioned you must find the root cause ,and also check the other 3. and if you are not using new cam bolts and torqueing +angle tightening them, make sure they are loctited and tightened up to buggery  :y
Title: Re: HELP Car only running on 3 cylinders
Post by: James Q on 06 June 2009, 21:53:11
glad to her no seriouse damage has been caused! what would of caused the pin to snap?
Title: Re: HELP Car only running on 3 cylinders
Post by: ally_cover_expert on 06 June 2009, 22:03:27
Quote
glad to her no seriouse damage has been caused! what would of caused the pin to snap?
It didn't snap. apparently it slid into the cam pulley groove
Title: Re: HELP Car only running on 3 cylinders
Post by: James Q on 06 June 2009, 22:10:17
what would of caused that? i'm not very good with machanics lol!
Title: Re: HELP Car only running on 3 cylinders
Post by: ally_cover_expert on 06 June 2009, 22:17:54
Quote
what would of caused that? i'm not very good with machanics lol!
f*ck nose
Title: Re: HELP Car only running on 3 cylinders
Post by: James Q on 06 June 2009, 22:23:28
 ;D
Title: Re: HELP Car only running on 3 cylinders
Post by: ally_cover_expert on 06 June 2009, 22:26:32
 ;D ;D
Title: Re: HELP Car only running on 3 cylinders
Post by: Martin_1962 on 06 June 2009, 23:01:42
Quote
Do you know the root cause of the problem? Why did the pin snap? Any sign that the cam has siezed in one of its' journals perhaps?

Kevin

Didn't snap - it fell out.

Possibly dismantled too many times, I have now swapped 3 & 4 pulleys as both were a bit sloppy.

Just need to scrape and repaint
Title: Re: HELP Car only running on 3 cylinders
Post by: Martin_1962 on 06 June 2009, 23:02:44
WIll be torquing to about 50 60 nm - can't remember what it should be OTTOMH
Title: Re: HELP Car only running on 3 cylinders
Post by: ally_cover_expert on 06 June 2009, 23:06:50
Quote
Quote
Do you know the root cause of the problem? Why did the pin snap? Any sign that the cam has siezed in one of its' journals perhaps?

Kevin

Didn't snap - it fell out.

Possibly dismantled too many times, I have now swapped 3 & 4 pulleys as both were a bit sloppy.

Just need to scrape and repaint
Scrape and repaint???
Title: Re: HELP Car only running on 3 cylinders
Post by: feeutfo on 06 June 2009, 23:38:20
Quote
WIll be torquing to about 50 60 nm - can't remember what it should be OTTOMH
Camshaft bearing caps to cylinder head  8 
Camshaft sprocket to camshaft  50 + 60° + 15°  1 
http://www.omegaowners.com/forum/YaBB.pl?num=1156365122
Title: Re: HELP Car only running on 3 cylinders
Post by: Martin_1962 on 07 June 2009, 08:47:11
Quote
Quote
Quote
Do you know the root cause of the problem? Why did the pin snap? Any sign that the cam has siezed in one of its' journals perhaps?

Kevin

Didn't snap - it fell out.

Possibly dismantled too many times, I have now swapped 3 & 4 pulleys as both were a bit sloppy.

Just need to scrape and repaint
Scrape and repaint???


Scrapeold white paint off an put new white paint in on the marker positions
Title: Re: HELP Car only running on 3 cylinders
Post by: Martin_1962 on 07 June 2009, 09:54:34
Pulleys torqued but not angle tightened (old bolts), new positions marked, cam belt remarked and waiting to dry.

Baseplate torqued

Just going to tape some more charity bags together for rain protection
Title: Re: HELP Car only running on 3 cylinders
Post by: Marks DTM Calib on 07 June 2009, 10:24:07
Quote
Locating pin on cam 3 has snapped >:( :( :'(


Why......they dont snap for no reason so whats the cause?

Were the cam bearings all fitted correctly?

No oil ways blocked are T vents missing?
Title: Re: HELP Car only running on 3 cylinders
Post by: Martin_1962 on 07 June 2009, 10:34:41
Not snapped - fell out

Refitted OK

Cam belt refitted

Cam belt cover done
Title: Re: HELP Car only running on 3 cylinders
Post by: Kevin Wood on 07 June 2009, 10:36:37
Quote
Pulleys torqued but not angle tightened (old bolts), new positions marked, cam belt remarked and waiting to dry.

Baseplate torqued

Just going to tape some more charity bags together for rain protection

I wouldn't leave them at just 50nm. That's not enough. If concerned about re-use perhaps omit the final stage of angle tightening but the 50nm will just be to ensure they are making contact.

Kevin

Title: Re: HELP Car only running on 3 cylinders
Post by: Martin_1962 on 07 June 2009, 10:38:58
DOne a bit more
Title: Re: HELP Car only running on 3 cylinders
Post by: Martin_1962 on 07 June 2009, 16:08:52
I drained about 2 litres of rain water out and a litre of oil after it.

On a test drive ran oin 6 but kept conking, EML light, emmisions light and TC light. Had to leep resetting the engine to pull away.

First stop found a vac hose had come off while refitting, then when I got home, wet DBW connector and slightly loose plenum.

Anyway some switch cleaner and a quick nip wnet for a test drive.

Ran fine, but a nob in a common rail TD Mondea pulled out on a RB then started to hammer it (new and very smokey). I had to back off as traffic coming the other way meant I couldn't overtake!

Title: Re: HELP Car only running on 3 cylinders
Post by: cem_devecioglu on 07 June 2009, 16:16:58
Quote
I drained about 2 litres of rain water out and a litre of oil after it.

On a test drive ran oin 6 but kept conking, EML light, emmisions light and TC light. Had to leep resetting the engine to pull away.

First stop found a vac hose had come off while refitting, then when I got home, wet DBW connector and slightly loose plenum.

Anyway some switch cleaner and a quick nip wnet for a test drive.

Ran fine, but a nob in a common rail TD Mondea pulled out on a RB then started to hammer it (new and very smokey). I had to back off as traffic coming the other way meant I couldn't overtake!


good news.. :y

you will have time to race later ;D so dont hurry :y
Title: Re: HELP Car only running on 3 cylinders
Post by: JamesV6CDX on 07 June 2009, 16:20:21
You're a lucky man Martin!
Title: Re: HELP Car only running on 3 cylinders
Post by: Martin_1962 on 07 June 2009, 18:31:02
Quote
You're a lucky man Martin!


I had to have some luck for a change
Title: Re: HELP Car only running on 3 cylinders
Post by: VXL V6 on 07 June 2009, 18:44:24
Remind me to bring the Opelscanner the next time I see you and we can reset all the stored codes.
Title: Re: HELP Car only running on 3 cylinders
Post by: Pitchfork on 07 June 2009, 18:52:10
Think of the fuel that you'll save with only 50% of the engine firing ;D ;D
Title: Re: HELP Car only running on 3 cylinders
Post by: Martin_1962 on 07 June 2009, 19:08:06
Quote
Think of the fuel that you'll save with only 50% of the engine firing ;D ;D


It was no better than on 6
Title: Re: HELP Car only running on 3 cylinders
Post by: Marks DTM Calib on 07 June 2009, 20:18:30
You should still angle tighten the cam bolts as per new ones.

Title: Re: HELP Car only running on 3 cylinders
Post by: Martin_1962 on 07 June 2009, 21:20:15
Quote
You should still angle tighten the cam bolts as per new ones.



I just did the 60

When I haev changed the 135 gasket (again) I wil fit new cam bolts. Especially as I will be towing in 5 or 6 weeks