Omega Owners Forum

Omega Help Area => Omega General Help => Topic started by: RossMk2 on 16 December 2009, 08:01:33

Title: Taking off battery & unplugging ECU.
Post by: RossMk2 on 16 December 2009, 08:01:33
On some cars this resets the ECU, im sure i read somewhere that this wasnt true on the Omega setup. Im 100% sure that doing this on mine makes a significant difference, so what acctually is unplugging battery & ecu doing?
Title: Re: Taking off battery & unplugging ECU.
Post by: rustym95 on 16 December 2009, 08:26:00
not much, but if you leave of for say an hour will wipe codes but not fix the faults it will just come back, but if you fix with bat on faults go any way, thats about it.
Title: Re: Taking off battery & unplugging ECU.
Post by: Kevin Wood on 16 December 2009, 09:51:14
It doesn't clear fault codes on the Omega ECUs IME.

It might well cause the block learning data to return to defaults which means the fuel trims and ICV idle settings will be set to factory defaults so it might be a bit lumpy for a few miles until it has built this information again.

What "significant difference" have you noticed?

Kevin
Title: Re: Taking off battery & unplugging ECU.
Post by: MickAP on 16 December 2009, 09:58:27
Don't know whether the same on the TD.
I removed my ECU without disconnecting the battery.
It was off for a few days, absolutely no problems on refitting it.

Mick
Title: Re: Taking off battery & unplugging ECU.
Post by: RossMk2 on 16 December 2009, 10:06:16
Quote
It doesn't clear fault codes on the Omega ECUs IME.

It might well cause the block learning data to return to defaults which means the fuel trims and ICV idle settings will be set to factory defaults so it might be a bit lumpy for a few miles until it has built this information again.

What "significant difference" have you noticed?

Kevin

The exact opposite Kevin, it runs like a dream again! The car over time starts to run like tripe, it gradually gets worse week after week then i unplug the battery & ecu, plug them back in and the car is as good as new!

I just wanted to know exactly what it was that what im doing might be affecting so that i can find out whats at fault when its 'learnt' driving information.
Title: Re: Taking off battery & unplugging ECU.
Post by: Kevin Wood on 16 December 2009, 12:17:20
In that case the block learning is taking the settings away from optimum  for some reason. IMHO, could be a poorly Lambda sensor or an exhaust leak / EGR / SAI valve fault causing it to read inaccurately.

Worth checking the rest of the engine management inputs to make sure they are OK too (MAF and coolant temperature, throttle position, etc).

Is it throwing any fault codes or just running rough?

Kevin
Title: Re: Taking off battery & unplugging ECU.
Post by: RossMk2 on 16 December 2009, 13:06:05
Quote
In that case the block learning is taking the settings away from optimum  for some reason. IMHO, could be a poorly Lambda sensor or an exhaust leak / EGR / SAI valve fault causing it to read inaccurately.

Worth checking the rest of the engine management inputs to make sure they are OK too (MAF and coolant temperature, throttle position, etc).

Is it throwing any fault codes or just running rough?

Kevin

It doesnt throw any faults, it just gradually starts to run rough.

EGR is blocked off and has been since owning the engine with no problems for well over the 1st year of running, had both oxygen sensors replaced, exhaust leak has not been something i have checked, how far back towards the back box would a leak cause these problems? SAI, not clued up on this im afraid, what am i looking for?

Had new CTS, tried 3 different MAF's and have never replaced the TPS. Can the TPS be causing problems without throwing codes?
Title: Re: Taking off battery & unplugging ECU.
Post by: Kevin Wood on 16 December 2009, 14:12:19
An exhaust leak would have to be before the Lambda sensor to make much difference - so manifold & gasket, SAI and downpipe really.


SAI is injection of air into the exhaust manifolds from a blower under the passenger side front wing. If the valve is not closing properly after warm-up it coudl eb that air is getting in here. It can be blanked off and pipework removed as long as the valve remains connected to the ECU.

Quote
Had new CTS, tried 3 different MAF's and have never replaced the TPS. Can the TPS be causing problems without throwing codes?

Unlikely, I'd say but it seems you have eliminated (or at least swapped) most things. :-/


Kevin
Title: Re: Taking off battery & unplugging ECU.
Post by: RossMk2 on 16 December 2009, 16:31:24
Quote
An exhaust leak would have to be before the Lambda sensor to make much difference - so manifold & gasket, SAI and downpipe really.


SAI is injection of air into the exhaust manifolds from a blower under the passenger side front wing. If the valve is not closing properly after warm-up it coudl eb that air is getting in here. It can be blanked off and pipework removed as long as the valve remains connected to the ECU.

Kevin

Anywhere lit. on here where i can go look at the SAI? I need to do some looking up as that may have been removed.

Quote

Quote
Had new CTS, tried 3 different MAF's and have never replaced the TPS. Can the TPS be causing problems without throwing codes?

Unlikely, I'd say but it seems you have eliminated (or at least swapped) most things. :-/


Kevin

So TPS is pointless messing with!
Title: Re: Taking off battery & unplugging ECU.
Post by: Kevin Wood on 16 December 2009, 23:11:39
Quote
Anywhere lit. on here where i can go look at the SAI? I need to do some looking up as that may have been removed.


The SAI system consists of a stainless steel pipe that runs across the front of the cam belt cover between the two exhaust manifolds. It then angles up to a shiny non-return valve body, into rubber hose, through a black plastic valve body and another rubber hose to the blower. I'm sure there's a picture on here somewhere. If it has been removed, check that the inlets to the manifolds have been blocked off well.

Quote
So TPS is pointless messing with!

I would have thought so. A Tech 2 session to have a look at the live data might reveal something perhaps? :-/

Kevin
Title: Re: Taking off battery & unplugging ECU.
Post by: RossMk2 on 17 December 2009, 07:03:00
Quote
Quote
Anywhere lit. on here where i can go look at the SAI? I need to do some looking up as that may have been removed.


The SAI system consists of a stainless steel pipe that runs across the front of the cam belt cover between the two exhaust manifolds. It then angles up to a shiny non-return valve body, into rubber hose, through a black plastic valve body and another rubber hose to the blower. I'm sure there's a picture on here somewhere. If it has been removed, check that the inlets to the manifolds have been blocked off well.

Woosh (Straight over ones head) hehe, im pretty sure it has been removed, defo no S/S pipes running round the engine, i'd just need to know more info as to where it should be blocked off so i can check.


Quote

Quote
So TPS is pointless messing with!

I would have thought so. A Tech 2 session to have a look at the live data might reveal something perhaps? :-/

Kevin

Yeah that is a great idea, i was trying to organize a session with The Boy and his Tech 2 but that kind of fizzled out, he was rather busy at the time.
Title: Re: Taking off battery & unplugging ECU.
Post by: Kevin Wood on 17 December 2009, 09:58:03
Have a look here:

http://www.omegaowners.com/forum/YaBB.pl?num=1189893357

(http://images.omegaowners.com/images/techinfo/v6enginebay/v6enginebay.jpg)

The SAI plumbing can be seen running left to right just under the aux. belt tensioner and you can see the SAI valve in the bottom right.

If you can imagine that silver pipe running to the edge of the engine and turning 90 degrees towards the rear there is a short rubber section that connects it to a fitting on the exhaust manifold.

Kevin
Title: Re: Taking off battery & unplugging ECU.
Post by: RossMk2 on 17 December 2009, 10:16:03
Thanks Kevin, thats defo been removed! Will check the manifolds to see if i can spot a joint.
Title: Re: Taking off battery & unplugging ECU.
Post by: RossMk2 on 23 December 2009, 08:03:08
UPDATE:

I told a little white lie :( I do have a fault code but i didnt believe it so didnt mention and have checked again and its there:

19!!!!!

That would mean its eaten another gm vauxhall crank sensor in about 6-9months, cant be right surely, and can this cause the problems im having?
Title: Re: Taking off battery & unplugging ECU.
Post by: Jimbob on 23 December 2009, 08:14:26
Is that from the paperclip method, or have you got a reader / resetter yet?
Title: Re: Taking off battery & unplugging ECU.
Post by: RossMk2 on 23 December 2009, 16:44:20
Quote
Is that from the paperclip method, or have you got a reader / resetter yet?

Paperclip
Title: Re: Taking off battery & unplugging ECU.
Post by: Jimbob on 23 December 2009, 17:07:16
So possible an old code  :-?

youve the old style connector havent you?
Title: Re: Taking off battery & unplugging ECU.
Post by: RossMk2 on 04 January 2010, 15:14:48
How do again, happy new year to everyone! So i have ordered a little unit as per Jimbob's referal so that i can read data through the laptop of what the car is doing, should be here next few days.

Although i know what im looking at with fault codes, i wont have a clue as to what readings look suspect from the live data would anyone mind who does know what they are looking at if i were to post a screen shot and you tell me what might need checking?

Or you might even know what data would contribute to:

Title: Re: Taking off battery & unplugging ECU.
Post by: Jimbob on 04 January 2010, 15:33:21
That tool has the ability to export a spreadsheet of all the live data.

Post those results here, pref with the car cold, and separately at running temp, and we can see if anything looks amiss :y
Title: Re: Taking off battery & unplugging ECU.
Post by: tigers_gonads on 04 January 2010, 15:55:26
Quote
Quote
It doesn't clear fault codes on the Omega ECUs IME.

It might well cause the block learning data to return to defaults which means the fuel trims and ICV idle settings will be set to factory defaults so it might be a bit lumpy for a few miles until it has built this information again.

What "significant difference" have you noticed?

Kevin

The exact opposite Kevin, it runs like a dream again! The car over time starts to run like tripe, it gradually gets worse week after week then i unplug the battery & ecu, plug them back in and the car is as good as new!
I just wanted to know exactly what it was that what im doing might be affecting so that i can find out whats at fault when its 'learnt' driving information.


changed o2 sensors ?

might be pishing in the wind here but i had the same problem after my engine change  >:( >:(

cured by swaping the o2 sensor plugs round  :y :y

it turned out that after the battery was disconected and the ecu went back too default settings, it ran ok untill the ecu tried too learn its own values.
problem was that it was takeing its readings from one bank and trying to adjust the other !!!!
got too the point where the running got worse and worse then it threw up a code and went into limp mode.  this took anyware from 10 miles too 50 miles.

if you try it, DON'T disconect the battery first or you will go back too square 1  :(
Title: Re: Taking off battery & unplugging ECU.
Post by: RossMk2 on 04 January 2010, 22:18:19
Jimbob:

I can never put an exact time in miles as to how long it takes for the thing to play up but would you need both hot and cold readings from when its refreshed and when its playing up?

Edit: Oh and i really would struggle to get a reading from cold as im pretty sure it would cut out :( suppose if kept me foot on gas for 1min it might just hold up


Quote

changed o2 sensors ?

might be pishing in the wind here but i had the same problem after my engine change  >:( >:(

cured by swaping the o2 sensor plugs round  :y :y

it turned out that after the battery was disconected and the ecu went back too default settings, it ran ok untill the ecu tried too learn its own values.
problem was that it was takeing its readings from one bank and trying to adjust the other !!!!
got too the point where the running got worse and worse then it threw up a code and went into limp mode.  this took anyware from 10 miles too 50 miles.

if you try it, DON'T disconect the battery first or you will go back too square 1  :(

o2 sensors did get changed, around a year ago maybe? But im pretty sure the same plug was used

So you just swapped the sensors around and it fixed the problem? The sensor themselves or the plugs to which they were plugged into? Then remove battery? Sorry if i sound think but can you go into a little mroe detail.... Sorry :(
Title: Re: Taking off battery & unplugging ECU.
Post by: Jimbob on 05 January 2010, 07:13:38
was thinking put hot and cold readings up as soon as you can, then as soon as its playing up, get another set of readings.

with a bit of luck something will stand out like a sore thumb  :y
Title: Re: Taking off battery & unplugging ECU.
Post by: RossMk2 on 05 January 2010, 08:05:13
Hopefully, we will see! Interested in the o2 sensor trick mind
Title: Re: Taking off battery & unplugging ECU.
Post by: tigers_gonads on 05 January 2010, 08:53:20
Quote
Hopefully, we will see! Interested in the o2 sensor trick mind


yeh, i swapped a 2.5 for a 3 ltr  :y

got allsorts of wierd fault codes coming up  >:(

all lambda sensor related ( low / high / open circuit and many more )  :(
every time i did something to the chuffin engine, i disconected the battery. replaced various bits and cut out and replaced various looms  :-[

turned out that all that, by disconecting the battery, the ecu went into default mode  ( runs ok  :y )   but as it starts to learn, it gets worse ( bad idleing / hunting / no power under load )  >:(

swapped them round and it runs ok now  :y
but don't disconecct the battery or you start from scratch  :y
Title: Re: Taking off battery & unplugging ECU.
Post by: I_want_an_Omega on 05 January 2010, 09:07:49
I did an ECU swap (with Immobiliser & key chips) recently from a donor car that was last used in July. It started 1st time but also had the stored codes from the old vehicle. These were reset using "My Naff Code Reader" and I had a nice fresh start.

So, I'm with the block thingy being reset and know for a fact that the stored codes do get stored even after a period of 5 months without power.

HTH ......... Rob
Title: Re: Taking off battery & unplugging ECU.
Post by: Kevin Wood on 05 January 2010, 09:54:11
Quote
I did an ECU swap (with Immobiliser & key chips) recently from a donor car that was last used in July. It started 1st time but also had the stored codes from the old vehicle. These were reset using "My Naff Code Reader" and I had a nice fresh start.

So, I'm with the block thingy being reset and know for a fact that the stored codes do get stored even after a period of 5 months without power.

HTH ......... Rob

Codes do get stored indefinitely. Block learn data gets reset when the ECU loses power.

Kevin
Title: Re: Taking off battery & unplugging ECU.
Post by: RossMk2 on 05 January 2010, 12:58:23
Quote
Quote
Hopefully, we will see! Interested in the o2 sensor trick mind


yeh, i swapped a 2.5 for a 3 ltr  :y

got allsorts of wierd fault codes coming up  >:(

all lambda sensor related ( low / high / open circuit and many more )  :(
every time i did something to the chuffin engine, i disconected the battery. replaced various bits and cut out and replaced various looms  :-[

turned out that all that, by disconecting the battery, the ecu went into default mode  ( runs ok  :y )   but as it starts to learn, it gets worse ( bad idleing / hunting / no power under load )  >:(

swapped them round and it runs ok now  :y
but don't disconecct the battery or you start from scratch  :y

Ok but you didnt state, did you just change which sensor is in which plug or did you moves the sensors also? I cant see where mine would have been connected up incorrectly mind
Title: Re: Taking off battery & unplugging ECU.
Post by: Jimbob on 05 January 2010, 13:59:36
You are that close at hopefully getting some useful readings...

imho you would be best not tinkering until then, and possibly introducing other gremlins.
Title: Re: Taking off battery & unplugging ECU.
Post by: RossMk2 on 05 January 2010, 15:02:01
Quote
You are that close at hopefully getting some useful readings...

imho you would be best not tinkering until then, and possibly introducing other gremlins.

Yes mate thats a good point! Car has been running for a few miles now since last reset, so hopefully i can get the readings hot/cold from it running now and then straight after a reset.
Title: Re: Taking off battery & unplugging ECU.
Post by: tigers_gonads on 05 January 2010, 15:03:58
just swap the sensor 1 and 2 plugs round

on the omega, the loom for both sensors comes down and then splits into two equal lenths in a Y shape.   it then splits over the top of the gearbox.
i'm presuming your loom is similar ??

its pish easy too get the 2 the wrong way round  :-[
Title: Re: Taking off battery & unplugging ECU.
Post by: RossMk2 on 05 January 2010, 15:05:06
Maybe, but as Jimbob said, im best waiting untill i have some software to read figures 1st
Title: Re: Taking off battery & unplugging ECU.
Post by: tigers_gonads on 05 January 2010, 15:15:26
hope you get sorted soon mate.
i spent 3 weeks going through everything to the point where i nearly torched the tinker  >:(
burnt a cat out in the process too  >:(
could'nt believe how simple the cure was  :-[ :-[
had a bit of pish takeing off people round here since  :-[ :-[
Title: Re: Taking off battery & unplugging ECU.
Post by: RossMk2 on 07 January 2010, 12:31:59
Wooohoooo! I know that my gadget has turned up, its waiting to be unpacked at home so i could take a warm reading when i get back.

Jimbob, i dunno what instructions it acctually comes with but as you know the item can you give me a little guide as to what to do with it? hehe plz?
Title: Re: Taking off battery & unplugging ECU.
Post by: Jimbob on 07 January 2010, 12:35:40
its very self explanatory

just double click on each option to select your car

go into engine, you can check and clear fault codes.

measuring blocks gives live data, there is an export button, use that to create a nice spreadsheet of all the live data, and paste it here  :y

there are video's on youtube of it in use  :y
Title: Re: Taking off battery & unplugging ECU.
Post by: Marks DTM Calib on 07 January 2010, 13:44:19
My money is on the 02 sensors being wrongly connected......easy to check....un-plug one of them (say on bank 1) and see if the bank 1 fault code comes up.....if bank2 fault code comes up, the cause is proven.
Title: Re: Taking off battery & unplugging ECU.
Post by: tigers_gonads on 07 January 2010, 15:21:54
i was that man  :y   

sadly    :-[ :-[ :-[
Title: Re: Taking off battery & unplugging ECU.
Post by: RossMk2 on 07 January 2010, 16:29:17
Quote
My money is on the 02 sensors being wrongly connected......easy to check....un-plug one of them (say on bank 1) and see if the bank 1 fault code comes up.....if bank2 fault code comes up, the cause is proven.

Lets the betting commence! hehe

Thats not a bad idea once the tool is in my hands..... only thing is which is bank 1 and 2? I mean i would assume bank 1 is the bank that starts the firing order off but stranger things have happened i suppose.
Title: Re: Taking off battery & unplugging ECU.
Post by: TheBoy on 07 January 2010, 17:48:56
Quote
Quote
My money is on the 02 sensors being wrongly connected......easy to check....un-plug one of them (say on bank 1) and see if the bank 1 fault code comes up.....if bank2 fault code comes up, the cause is proven.

Lets the betting commence! hehe

Thats not a bad idea once the tool is in my hands..... only thing is which is bank 1 and 2? I mean i would assume bank 1 is the bank that starts the firing order off but stranger things have happened i suppose.
bank 1 is 1/3/5.
Title: Re: Taking off battery & unplugging ECU.
Post by: RossMk2 on 07 January 2010, 19:32:33
Right then below is a snapshot of data, things to note:

19 code was an old code and cleared it

Tried unplugging the o2 sensors and weirdly it didnt show a fault code, tried both banks also and neither flagged up

And it thinks its an auto, when its been mated to an F20 manual gearbox, shouldnt matter should it?

here it is and again thanks before hand for the help:

"My Naff Code Reader" 090714 - PC based diagnostic tool      
      
Date and time>      07/01/2010. 19:05
      
Workshop information:      
      
Please add your workshop      
name in the settings window      
      
      
Selected model>      1994
      
Control Unit:       
      
KW82 protocol initialized.      
      
ECU ID= PS      90457098
      
      
Measuring blocks information:      
      
Identifier      1C
Battery Voltage      13.3 V
Immobiliser Signal      Not Received
Immobiliser      Inactive
TPS Signal (Throttle Position Sensor)      0.47 V
Simulated Idle Position      Active
Simulated Full Load Switch      Inactive
Mass Air Flow Sensor      0.82 V
Mass Air Flow Sensor      16 kg/h
Coolant Temperature      1.23 V
Coolant Temperature      80 °C
Intake Air Temperature      4.09 V
Intake Air Temperature      5 °C
Engine Type      6 Cylinder
Transmission Coding      Automatic Transmission
Park/Neutral Switch      R-D-3-2-1  12V
A/C Information Switch (Air Conditioning)      Inactive 0V
A/C Compressor Switch (Air Conditioning)      Inactive 0V
Telltale (Check Light)      Off 12V
Fuel Pump Relay      Active 0V
Spark Angle before TDC (Top Dead Centre)      14 °CA
Ignition Coil Cyl. 1+4 (Cylinder)      Load
Ignition Coil Cyl. 2+5      Load
Ignition Coil Cyl. 3+6 (Cylinder)      Load
Knock Signal      Inactive
Knock Retard      0 °CA
Secondary Air Pump Relay      Inactive 12V
EGR Valve (Exhaust-Gas Recirculation)      Inactive
EGR Position Feedback (Exhaust Gas Recirculation)      0.58 V
Fuel Tank Ventilation Valve      0%
O2 Sensor 1      127 mV
O2 Sensor 2      566 mV
O2 Sensor Loop 1      Closed
O2 Sensor Loop 2      Closed
Air/Fuel Ratio 1      Rich
Air/Fuel Ratio 2      Lean
O2-Loop 1 Integrator      154 Steps
O2-Loop 2 Integrator      102
O2-Loop 1 BLM Idle (Block Learn Map)      128 Steps
O2-Loop 2 BLM Idle (Block Learn Map)      47 Steps
O2-Loop 1 BLM Partial Load (Block Learn Map)      128 Steps
O2-Loop 2 BLM Partial Load(Block Learn Map)      125 Steps
Hall Sensor      Inactive
Engine Speed Pulse      Inactive
Engine Speed      693 RPM
Idle Air Control      22 Steps
IAC Integrator (Idle Air Control)      179 Steps
IAC Adaptation Slope (Idle Air Control)      200 Steps
IAC Block Learn (Idle Air Control)      136 Steps
Desired Idle Air      44 kg/h
Actual Value Idle Air      13 kg/h
Desired Engine Idle Speed      750 RPM
Injection Pulse      3.9 ms
Engine Load Signal      1.3 ms
TPS Load Signal (Throttle Position Sensor)      0%
Vehicle Speed Pulse      Not Received 12V
Vehicle Speed      0 km/h
Intake Manifold Valve 1      Inactive 12V
Intake Manifold Valve 2      Inactive 12V
Torque Control      Inactive
A/C Cutoff Relay (Air Conditioning)      Inactive 12V
Diagnostic Request      Inactive 5V
Title: Re: Taking off battery & unplugging ECU.
Post by: TheBoy on 07 January 2010, 19:34:20
o2 loop 2 looks too low to me
Title: Re: Taking off battery & unplugging ECU.
Post by: Broomies Mate on 07 January 2010, 19:38:12
Desired Idle Air 44kg/h
Actual Idle Air 13kg/h

Very Differing O2 Sensor Values also.

Are these normal anomalies?

Title: Re: Taking off battery & unplugging ECU.
Post by: RossMk2 on 07 January 2010, 19:54:55
This is what i like to hear! Hehe people who know what they talking about (because i dont yet)

Thanks for the swift answers, if we can get to a point where there is something you want me to try i would be most greatful
Title: Re: Taking off battery & unplugging ECU.
Post by: Jimbob on 07 January 2010, 20:48:20
O2 readings certainly a bit off.
im my experience they should be similar.

not got a blowing exhaust anywhere have you?

you can also reset the block learn values in the menus...no more battery disconnecting needed ;)
Title: Re: Taking off battery & unplugging ECU.
Post by: RossMk2 on 07 January 2010, 21:14:06
you said the programming part of the tool was dangerous and thats where the learning thing is isnt it? But if i can reset it from there i suppose i could see what the readings are then?

Blowing exhaust could cause those readings, so it could be the join to downpipe or manifold gasket. Which one look off to you?

Any ideas as to why the idle is crazy and will not idle when cold?
Title: Re: Taking off battery & unplugging ECU.
Post by: Jimbob on 07 January 2010, 21:18:52
by programming I was meaning keys and ice.

resetting block learns
clearing codes

all appears fine  :y
Title: Re: Taking off battery & unplugging ECU.
Post by: Jimbob on 07 January 2010, 21:21:49
last copy i have of my data showed..

O2 Sensor 1      215 mV
O2 Sensor 2      254 mV
O2-Loop 1 Integrator      122 Steps
O2-Loop 2 Integrator      121
O2-Loop 1 BLM Idle (Block Learn Map)      128 Steps
O2-Loop 2 BLM Idle (Block Learn Map)      129 Steps
O2-Loop 1 BLM Partial Load (Block Learn Map)      128 Steps
O2-Loop 2 BLM Partial Load(Block Learn Map)      125 Steps

your voltages are fairly different, and the low step count of one is strange
Title: Re: Taking off battery & unplugging ECU.
Post by: RossMk2 on 07 January 2010, 21:25:31
Ok so i will try that, but where do we go from here?
Title: Re: Taking off battery & unplugging ECU.
Post by: Jimbob on 07 January 2010, 21:30:38
check the 02 sensor connections are ok...maybe use some switch cleaner.
check exhaust is sound.
Title: Re: Taking off battery & unplugging ECU.
Post by: RossMk2 on 07 January 2010, 21:42:24
the actual connections are fine. which one would you say is adrift? with the exhaust the only way is to get gaskets and refit
Title: Re: Taking off battery & unplugging ECU.
Post by: RossMk2 on 08 January 2010, 08:15:37
Right took a reading 1st thing this morning while ice cold and it struggling to idle.

Also Jimbob you might know, i went to reset learn values and it gives you two options: O2 and IAC resets then it brings up a page of the block learn values you want to reset. Now with O2 it auto loaded most of the values i only noticed one missing which i selected from drop down list so thats not the problem, what was happening was when i pressed 'start activation' it greys out and then just stops like that and i have to press 'stop activation' to move on. Does it take some time to reset the block learn values and it was just me not giving it the time it needs?

Readings:

"My Naff Code Reader" 090714 - PC based diagnostic tool                        
                        
Date and time>      08/01/2010. 07:43                  
                        
Workshop information:                        
                        
Please add your workshop                        
name in the settings window                        
                        
                        
Selected model>      1994      Omega-B      Engine      X 30 XE
                        
Control Unit:                         
                        
KW82 protocol initialized.                        
                        
ECU ID= PS      90457098      261203272      1267358445      4
                        
                        
Measuring blocks information:                        
                        
Identifier      1C                  
Battery Voltage      11.3 V                  
Immobiliser Signal      Not Received                  
Immobiliser      Inactive                  
TPS Signal (Throttle Position Sensor)      0.47 V                  
Simulated Idle Position      Active                  
Simulated Full Load Switch      Inactive                  
Mass Air Flow Sensor      0.82 V                  
Mass Air Flow Sensor      16 kg/h                  
Coolant Temperature      3.96 V                  
Coolant Temperature      9 °C                  
Intake Air Temperature      4.37 V                  
Intake Air Temperature      -4 °C                  
Engine Type      6 Cylinder                  
Transmission Coding      Automatic Transmission                  
Park/Neutral Switch      R-D-3-2-1  12V                  
A/C Information Switch (Air Conditioning)      Inactive 0V                  
A/C Compressor Switch (Air Conditioning)      Inactive 0V                  
Telltale (Check Light)      Off 12V                  
Fuel Pump Relay      Active 0V                  
Spark Angle before TDC (Top Dead Centre)      2 °CA                  
Ignition Coil Cyl. 1+4 (Cylinder)      Load                  
Ignition Coil Cyl. 2+5      Load                  
Ignition Coil Cyl. 3+6 (Cylinder)      Load                  
Knock Signal      Inactive                  
Knock Retard      0 °CA                  
Secondary Air Pump Relay      Inactive 12V                  
EGR Valve (Exhaust-Gas Recirculation)      Inactive                  
EGR Position Feedback (Exhaust Gas Recirculation)      0.60 V                  
Fuel Tank Ventilation Valve      0%                  
O2 Sensor 1      507 mV                  
O2 Sensor 2      449 mV                  
O2 Sensor Loop 1      Open                  
O2 Sensor Loop 2      Open                  
Air/Fuel Ratio 1      Lean                  
Air/Fuel Ratio 2      Lean                  
O2-Loop 1 Integrator      128 Steps                  
O2-Loop 2 Integrator      128                  
O2-Loop 1 BLM Idle (Block Learn Map)      129 Steps                  
O2-Loop 2 BLM Idle (Block Learn Map)      39 Steps                  
O2-Loop 1 BLM Partial Load (Block Learn Map)      128 Steps                  
O2-Loop 2 BLM Partial Load(Block Learn Map)      125 Steps                  
Hall Sensor      Inactive                  
Engine Speed Pulse      Inactive                  
Engine Speed      408 RPM                  
Idle Air Control      15 Steps                  
IAC Integrator (Idle Air Control)      170 Steps                  
IAC Adaptation Slope (Idle Air Control)      200 Steps                  
IAC Block Learn (Idle Air Control)      136 Steps                  
Desired Idle Air      61 kg/h                  
Actual Value Idle Air      13 kg/h                  
Desired Engine Idle Speed      1.050 RPM                  
Injection Pulse      5.8 ms                  
Engine Load Signal      2.1 ms                  
TPS Load Signal (Throttle Position Sensor)      0%                  
Vehicle Speed Pulse      Not Received 12V                  
Vehicle Speed      0 km/h                  
Intake Manifold Valve 1      Inactive 12V                  
Intake Manifold Valve 2      Inactive 12V                  
Torque Control      Inactive                  
A/C Cutoff Relay (Air Conditioning)      Inactive 12V                  
Diagnostic Request      Inactive 5V                  
Title: Re: Taking off battery & unplugging ECU.
Post by: Matchless on 08 January 2010, 14:28:55
Why is there such a difference in the expected and actual idle air mass flows?
Is the air intake trunk intact?
No splits in the large breather pipe to crankcase?
ICV rubber boot OK?
Funny rubber seal under the plennum intact?

If manifold vacuum is also poor (17 inch ish) then I would be looking for an air leak. vacuum should be 19 -20 inch on a good engine
Title: Re: Taking off battery & unplugging ECU.
Post by: RossMk2 on 08 January 2010, 15:28:55
Quote
Why is there such a difference in the expected and actual idle air mass flows?
Is the air intake trunk intact?
No splits in the large breather pipe to crankcase?
ICV rubber boot OK?
Funny rubber seal under the plennum intact?

If manifold vacuum is also poor (17 inch ish) then I would be looking for an air leak. vacuum should be 19 -20 inch on a good engine

Well as to the breathers, the system coming from the plenum is blocked off as the intake system was spun around 180deg. There is a breather pipe coming from the breather box to vent underneath the car that may be why vacuum is different
Title: Re: Taking off battery & unplugging ECU.
Post by: TheBoy on 08 January 2010, 17:36:48
Quote
Why is there such a difference in the expected and actual idle air mass flows?
Is the air intake trunk intact?
No splits in the large breather pipe to crankcase?
ICV rubber boot OK?
Funny rubber seal under the plennum intact?

If manifold vacuum is also poor (17 inch ish) then I would be looking for an air leak. vacuum should be 19 -20 inch on a good engine
this engine is in a Mk2 Astra - the ones with no front grip ;D
Title: Re: Taking off battery & unplugging ECU.
Post by: TheBoy on 08 January 2010, 17:38:29
loop 2 BLM idle is still way too low.

The steps are from 0 to 255 - resetting sets to 128, obviously enough.  I would expect oll the block learns to stay around that general 110-145 ish ballpark.
Title: Re: Taking off battery & unplugging ECU.
Post by: Andy H on 08 January 2010, 19:21:09
Quote
loop 2 BLM idle is still way too low.

The steps are from 0 to 255 - resetting sets to 128, obviously enough.  I would expect oll the block learns to stay around that general 110-145 ish ballpark.

Quote
Now with O2 it auto loaded most of the values i only noticed one missing which i selected from drop down list so thats not the problem, what was happening was when i pressed 'start activation' it greys out and then just stops like that and i have to press 'stop activation' to move on.

I don't think it has reset  :-/
Title: Re: Taking off battery & unplugging ECU.
Post by: Andy H on 08 January 2010, 19:26:06
Am I right in thinking that closed loop operation only occurs when the engine is up to temperature and the engine under load?

I didn't think self learning would occur at idle :-/

Do the readings make more sense at 'fast idle'? (1500-2000 rpm)
Title: Re: Taking off battery & unplugging ECU.
Post by: RossMk2 on 09 January 2010, 10:13:22
Quote
this engine is in a Mk2 Astra - the ones with no front grip ;D

No need......  ;D

So from the looks of things bank 2 is at fault. Also notice the idle speed, as i say it will not idle when cold and even when warm doesnt get to near its suggested idle value according to that data.

Do we need a snapshot of fast idle?
Title: Re: Taking off battery & unplugging ECU.
Post by: RossMk2 on 10 January 2010, 18:24:10
"My Naff Code Reader" 090714 - PC based diagnostic tool                        
                        
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Selected model>      1994      Omega-B      Engine      X 30 XE
                        
Control Unit:                         
                        
KW82 protocol initialized.                        
                        
ECU ID= PS      90457098      261203272      1267358445      4
                        
                        
Measuring blocks information:                        
                        
Identifier      1C                  
Battery Voltage      11.9 V                  
Immobiliser Signal      Not Received                  
Immobiliser      Inactive                  
TPS Signal (Throttle Position Sensor)      0.47 V                  
Simulated Idle Position      Active                  
Simulated Full Load Switch      Inactive                  
Mass Air Flow Sensor      0.80 V                  
Mass Air Flow Sensor      15 kg/h                  
Coolant Temperature      2.67 V                  
Coolant Temperature      41 °C                  
Intake Air Temperature      4.19 V                  
Intake Air Temperature      2 °C                  
Engine Type      6 Cylinder                  
Transmission Coding      Automatic Transmission                  
Park/Neutral Switch      R-D-3-2-1  12V                  
A/C Information Switch (Air Conditioning)      Inactive 0V                  
A/C Compressor Switch (Air Conditioning)      Inactive 0V                  
Telltale (Check Light)      Off 12V                  
Fuel Pump Relay      Active 0V                  
Spark Angle before TDC (Top Dead Centre)      1 °CA                  
Ignition Coil Cyl. 1+4 (Cylinder)      Spark                  
Ignition Coil Cyl. 2+5      Load                  
Ignition Coil Cyl. 3+6 (Cylinder)      Load                  
Knock Signal      Inactive                  
Knock Retard      0 °CA                  
Secondary Air Pump Relay      Inactive 12V                  
EGR Valve (Exhaust-Gas Recirculation)      Inactive                  
EGR Position Feedback (Exhaust Gas Recirculation)      0.60 V                  
Fuel Tank Ventilation Valve      0%                  
O2 Sensor 1      107 mV                  
O2 Sensor 2      829 mV                  
O2 Sensor Loop 1      Closed                  
O2 Sensor Loop 2      Closed                  
Air/Fuel Ratio 1      Rich                  
Air/Fuel Ratio 2      Lean                  
O2-Loop 1 Integrator      154 Steps                  
O2-Loop 2 Integrator      102                  
O2-Loop 1 BLM Idle (Block Learn Map)      128 Steps                  
O2-Loop 2 BLM Idle (Block Learn Map)      128 Steps                  
O2-Loop 1 BLM Partial Load (Block Learn Map)      128 Steps                  
O2-Loop 2 BLM Partial Load(Block Learn Map)      128 Steps                  
Hall Sensor      Inactive                  
Engine Speed Pulse      Active                  
Engine Speed      408 RPM                  
Idle Air Control      15 Steps                  
IAC Integrator (Idle Air Control)      167 Steps                  
IAC Adaptation Slope (Idle Air Control)      200 Steps                  
IAC Block Learn (Idle Air Control)      128 Steps                  
Desired Idle Air      55 kg/h                  
Actual Value Idle Air      12 kg/h                  
Desired Engine Idle Speed      1.040 RPM                  
Injection Pulse      5.9 ms                  
Engine Load Signal      2.0 ms                  
TPS Load Signal (Throttle Position Sensor)      0%                  
Vehicle Speed Pulse      Not Received 12V                  
Vehicle Speed      0 km/h                  
Intake Manifold Valve 1      Inactive 12V                  
Intake Manifold Valve 2      Inactive 12V                  
Torque Control      Inactive                  
A/C Cutoff Relay (Air Conditioning)      Inactive 12V                  
Diagnostic Request      Inactive 5V                  

Thats after a reset.

Still worrying me that the idle air value is really low, might be why its not idling correctly maybe? What could this mean, that the pipe going to idle is too thin or that there is an air leak somewhere before it? I cant find one mind.

Also the what does the mV value mean on the O2 sensors as they are stupidly high.
Title: Re: Taking off battery & unplugging ECU.
Post by: Tony H on 10 January 2010, 18:43:28
An idea I have often thought about is, to avoid any complications that could arise from disconnectng and removing the battery has anyone concidered hooking the leads up prior to removal to a boost pack. Can anyone see any problems or drawbacks doing that? :-/
Title: Re: Taking off battery & unplugging ECU.
Post by: Andy H on 10 January 2010, 18:55:38
Have you done a compresion test?

I'm thinking that the learned values are per bank. If one cylinder in a bank is doing something that can't be measured then it could really confuse the ECU.
Title: Re: Taking off battery & unplugging ECU.
Post by: TheBoy on 10 January 2010, 19:18:27
To me, the actual idle air looks more plausible than the desired idle air...
Title: Re: Taking off battery & unplugging ECU.
Post by: RossMk2 on 10 January 2010, 20:25:52
Andy: Compression test was done not too long back and everything was fine

Quote
To me, the actual idle air looks more plausible than the desired idle air...

Really so what would that mean then, as to why the idle is off also?
Title: Re: Taking off battery & unplugging ECU.
Post by: Kevin Wood on 10 January 2010, 23:10:54
The following look a little odd to me...
                  
Quote
Park/Neutral Switch      R-D-3-2-1  12V                  

Presumably it was in P or N when taking the log?
Not sure this would do that much other then increase the idle speed? Is the ECU configured correctly for auto / manual transmission?

Quote
O2-Loop 1 Integrator      154 Steps                  
O2-Loop 2 Integrator      102                  

The 2 O2 loops have already started diverging.

Quote
Engine Speed      408 RPM                  
Desired Engine Idle Speed      1.040 RPM                  

Why is desired idle speed so high and why is it not achieved?

Quote
Desired Idle Air      55 kg/h                  
Actual Value Idle Air      12 kg/h                  

Again desired idle air is very high.

Quote
Injection Pulse      5.9 ms                  

That's much too much fuel for 12Kg/h intake air.

I wonder if the ICV is stuck for one, perhaps an air leak, exhaust blow or stuck EGR valve throwing the lambda reading on one bank off.

Maybe its' rough running has caused the ECU to raise target idle speed and air, but it can't be achieved due to ICV stuck.

Then there's the gearbox reportedly in R-D-3-2-1. :-/

Kevin
Title: Re: Taking off battery & unplugging ECU.
Post by: RossMk2 on 11 January 2010, 07:59:55
Thanks for the reply Kevin, i'll try and explain what i know.

The engine once upon a time was an auto but i have it running an F20 manual gearbox.

I would say the desired idle is so high as that reading was taken from first starting the car on a morning. As to why it wants so much air and is only getting a 5th of it i cannot explain, i thought it was lack of air getting in but you and The Boy seem to think its wanting way too much.

As to the injector pulse again i have not a clue! Hehe

The ICV has not long been cleaned, its the 3rd one i have tried as i was blaming it for dodgy idle but it doesnt seem so. Cant find an air leak on the induction side and from an ear test cant find an exhaust leak either but am going to get the manifold gaskets change to make double sure. The EGR valve is blocked off but still present bolted to bulkhead.

As to the ECU raising the target air because of a problem, would it not have reset along with all the other sensors or is this something that doesnt reset/learn?
Title: Re: Taking off battery & unplugging ECU.
Post by: Kevin Wood on 11 January 2010, 10:17:40
Hmm. :-/

Struggling to remember what some of these parameters look like on a working engine, TBH.

What I would say is:

Actual reading from the MAF looks fine for an engine idling at that speed.

Injector duration should be around 3 ms when idling. OK, this is a cold engine so perhaps 4-4.5 ms. It's higher than that so something has pushed the fuel up.

If it runs fine after a reset and gets progressively worse it points to the lambda loops taking the fuelling out.

Desired idle and air look way out, but not something I've often looked at on data from healthy cars so maybe TADTS.

It looks like the ECU thinks it's got an auto gearbox and maybe something it's expecting from the auto gearbox is screwing it up (perhaps the torque reduce signal?). I can't remember if this ECU is configured with Tech 2 to be auto or manual, or if it's achieved by strapping one of the inputs in the wiring harness. :-/

I might be inclined to disconnect both lambda sensors, reset the block learning and then start it and see how it behaves, and take another snapshot.

Kevin
Title: Re: Taking off battery & unplugging ECU.
Post by: TheBoy on 11 January 2010, 12:16:54
Quote
Hmm. :-/

Struggling to remember what some of these parameters look like on a working engine, TBH.

What I would say is:

Actual reading from the MAF looks fine for an engine idling at that speed.

Injector duration should be around 3 ms when idling. OK, this is a cold engine so perhaps 4-4.5 ms. It's higher than that so something has pushed the fuel up.

If it runs fine after a reset and gets progressively worse it points to the lambda loops taking the fuelling out.

Desired idle and air look way out, but not something I've often looked at on data from healthy cars so maybe TADTS.

It looks like the ECU thinks it's got an auto gearbox and maybe something it's expecting from the auto gearbox is screwing it up (perhaps the torque reduce signal?). I can't remember if this ECU is configured with Tech 2 to be auto or manual, or if it's achieved by strapping one of the inputs in the wiring harness. :-/

I might be inclined to disconnect both lambda sensors, reset the block learning and then start it and see how it behaves, and take another snapshot.

Kevin
I did start collecting snapshots from various engines.

But then like a first class prat, rebuilt the lappy without hooking them off  :-[
Title: Re: Taking off battery & unplugging ECU.
Post by: RossMk2 on 11 January 2010, 13:05:33
Quote
Hmm. :-/

Struggling to remember what some of these parameters look like on a working engine, TBH.

What I would say is:

Actual reading from the MAF looks fine for an engine idling at that speed.

Injector duration should be around 3 ms when idling. OK, this is a cold engine so perhaps 4-4.5 ms. It's higher than that so something has pushed the fuel up.

If it runs fine after a reset and gets progressively worse it points to the lambda loops taking the fuelling out.

Desired idle and air look way out, but not something I've often looked at on data from healthy cars so maybe TADTS.

It looks like the ECU thinks it's got an auto gearbox and maybe something it's expecting from the auto gearbox is screwing it up (perhaps the torque reduce signal?). I can't remember if this ECU is configured with Tech 2 to be auto or manual, or if it's achieved by strapping one of the inputs in the wiring harness. :-/

I might be inclined to disconnect both lambda sensors, reset the block learning and then start it and see how it behaves, and take another snapshot.

Kevin

Might try that Kevin, unplugging, reset then run around without them for awhile. One thing i noticed is that when unplugged no fault code is present. See what we get as after a reset it does run fine apart from not wanting to idle especially when cold, what does TADTS mean?  :-[

As to the ECU can it be re-programmed or is there an ECU i can use thats manual, this engine was the early 1994 X30XE
Title: Re: Taking off battery & unplugging ECU.
Post by: Kevin Wood on 11 January 2010, 13:33:26
Quote
wanting to idle especially when cold, what does TADTS mean?

Sorry.  :-[ TADTS = They All Do That, Sir.

If the ECU is configurable for Auto / Manual it will be possible to so do with a Tech 2.

Kevin
Title: Re: Taking off battery & unplugging ECU.
Post by: RossMk2 on 11 January 2010, 15:05:14
Quote
Quote
wanting to idle especially when cold, what does TADTS mean?

Sorry.  :-[ TADTS = They All Do That, Sir.

If the ECU is configurable for Auto / Manual it will be possible to so do with a Tech 2.

Kevin

Hehe an to think i should know all the Abb.

I wonder if they are? I do have another ECU but its exactly the same part no. as the one installed so would imagine thats auto also?

There should be a fault code flagged up straight away with the O2 sensors unplugged should there not?
Title: Re: Taking off battery & unplugging ECU.
Post by: Kevin Wood on 11 January 2010, 15:34:05
Quote
Hehe an to think i should know all the Abb.

I wonder if they are? I do have another ECU but its exactly the same part no. as the one installed so would imagine thats auto also?

There should be a fault code flagged up straight away with the O2 sensors unplugged should there not?

The same part number doesn't necessarily mean the same config. in the ECU. Might be worth a try...

It will raise a fault code with the Lambdas disconnected but it will force it to run open loop and if it runs acceptably it goes some way to proving that the Lambdas were driving the fuelling into a zone where it runs grumpy.

I don't suppose the Lambdas for banks 1 and 2 have been cross-connected?  ::)

Kevin
Title: Re: Taking off battery & unplugging ECU.
Post by: CaptainZok on 11 January 2010, 18:50:16
Quote
The following look a little odd to me...
                  
Quote
Park/Neutral Switch      R-D-3-2-1  12V                  

Presumably it was in P or N when taking the log?
Not sure this would do that much other then increase the idle speed? Is the ECU configured correctly for auto / manual transmission?

Quote
O2-Loop 1 Integrator      154 Steps                  
O2-Loop 2 Integrator      102                  

The 2 O2 loops have already started diverging.

Quote
Engine Speed      408 RPM                  
Desired Engine Idle Speed      1.040 RPM                  

Why is desired idle speed so high and why is it not achieved?

Quote
Desired Idle Air      55 kg/h                  
Actual Value Idle Air      12 kg/h                  

Again desired idle air is very high.

Quote
Injection Pulse      5.9 ms                  

That's much too much fuel for 12Kg/h intake air.

I wonder if the ICV is stuck for one, perhaps an air leak, exhaust blow or stuck EGR valve throwing the lambda reading on one bank off.

Maybe its' rough running has caused the ECU to raise target idle speed and air, but it can't be achieved due to ICV stuck.

Then there's the gearbox reportedly in R-D-3-2-1. :-/

Kevin
Seems that's a normal response from an auto in gear Kev, mine reports that when not in park/neutral when it reverts to P - N  0V
Title: Re: Taking off battery & unplugging ECU.
Post by: TheBoy on 11 January 2010, 19:07:45
Quote
Quote
The following look a little odd to me...
                  
Quote
Park/Neutral Switch      R-D-3-2-1  12V                  

Presumably it was in P or N when taking the log?
Not sure this would do that much other then increase the idle speed? Is the ECU configured correctly for auto / manual transmission?

Quote
O2-Loop 1 Integrator      154 Steps                  
O2-Loop 2 Integrator      102                  

The 2 O2 loops have already started diverging.

Quote
Engine Speed      408 RPM                  
Desired Engine Idle Speed      1.040 RPM                  

Why is desired idle speed so high and why is it not achieved?

Quote
Desired Idle Air      55 kg/h                  
Actual Value Idle Air      12 kg/h                  

Again desired idle air is very high.

Quote
Injection Pulse      5.9 ms                  

That's much too much fuel for 12Kg/h intake air.

I wonder if the ICV is stuck for one, perhaps an air leak, exhaust blow or stuck EGR valve throwing the lambda reading on one bank off.

Maybe its' rough running has caused the ECU to raise target idle speed and air, but it can't be achieved due to ICV stuck.

Then there's the gearbox reportedly in R-D-3-2-1. :-/

Kevin
Seems that's a normal response from an auto in gear Kev, mine reports that when not in park/neutral when it reverts to P - N  0V
Yeah, its on or other when configed for auto. This is a manual though, suspect ecu misconfigured, though not convinced thats the cause of the problem
Title: Re: Taking off battery & unplugging ECU.
Post by: CaptainZok on 11 January 2010, 19:15:00
Maybe a recording of live data rather than a snapshot would reveal more.
Title: Re: Taking off battery & unplugging ECU.
Post by: RossMk2 on 11 January 2010, 19:46:23
CaptainZok: I have seen the record button on "My Naff Code Reader", i'll take a look.

Quote
The same part number doesn't necessarily mean the same config. in the ECU. Might be worth a try...

It will raise a fault code with the Lambdas disconnected but it will force it to run open loop and if it runs acceptably it goes some way to proving that the Lambdas were driving the fuelling into a zone where it runs grumpy.

I don't suppose the Lambdas for banks 1 and 2 have been cross-connected?  ::)

Kevin

A couple of people have said the same asking if the plugs have been crossed over, im pretty sure this isnt the case and cant remember when it COULD have happened pretty sure they have been cabled tied since installation so couldn't have got mixed up. What would changing them over do if there were right in the first place, dont suppose it couldn't make it any worse ay? Hehe

Also whats worrying is that no fault codes are reported when O2 sensors unplugged.

TheBoy: Would it being an Auto really cause problems? How do i go about getting it to manual, has to be a Tech2 job?

Lastly (i know... hehe) we are cracking on with the O2 fault but we know from the readings its wanting way too much air at idle but what could be causing it not idling correctly and not even bother when cold?
Title: Re: Taking off battery & unplugging ECU.
Post by: TheBoy on 11 January 2010, 19:47:59
dont believe the misconfig of gearbox is your problem.  Can't guarantee that though
Title: Re: Taking off battery & unplugging ECU.
Post by: Andy H on 11 January 2010, 20:15:48
One bank appears to behave itself while the other sails off into the distance. Seems to me that crossed lambda wiring isn't the problem.

Are they genuine VX lambda sensors? Is one a different spec/manufacturer to the other?

What fuel pump are you using? Is the fuel filter clean? Is the fuel pressure regulator working correctly?

Are all the fuel injectors working properly? Is it worth getting them flow tested and/or ultrasonicly cleaned?

NB I don't know the answers to these questions (and don't know if they are the right questions to ask) but no one else seems to have asked them before :-/
Title: Re: Taking off battery & unplugging ECU.
Post by: RossMk2 on 11 January 2010, 21:37:37
Quote
One bank appears to behave itself while the other sails off into the distance. Seems to me that crossed lambda wiring isn't the problem.

Are they genuine VX lambda sensors? Is one a different spec/manufacturer to the other?

What fuel pump are you using? Is the fuel filter clean? Is the fuel pressure regulator working correctly?

Are all the fuel injectors working properly? Is it worth getting them flow tested and/or ultrasonicly cleaned?

NB I don't know the answers to these questions (and don't know if they are the right questions to ask) but no one else seems to have asked them before :-/

Thanks for your input Andy, all help is greatly recieved!

Right.... No they are not VX Lambda sensors and are different manufacturers, one is from AutoVaux mind. Fuel tank, pump ad filter recently changed and are working Astra Mk3 GSI items. FPR is a brand new GM item that replaced the 4.0bar that was once fitted.

As to the fuel injectors i have not ever had them tested so wouldnt know. Is it worth getting them sent away?
Title: Re: Taking off battery & unplugging ECU.
Post by: Entwood on 11 January 2010, 21:40:52
Is it worth swapping the lambda sensors wires over for a few minute to see if the fault "transfers" ... I know it will screw things up over time as the system tries to correct things and can't ...  but for just a minute it shouldn't be too bad ?? Might help pinpoint a lambda problem ?
Title: Re: Taking off battery & unplugging ECU.
Post by: Andy H on 11 January 2010, 21:52:14
Quote
Quote
One bank appears to behave itself while the other sails off into the distance. Seems to me that crossed lambda wiring isn't the problem.

Are they genuine VX lambda sensors? Is one a different spec/manufacturer to the other?

What fuel pump are you using? Is the fuel filter clean? Is the fuel pressure regulator working correctly?

Are all the fuel injectors working properly? Is it worth getting them flow tested and/or ultrasonicly cleaned?

NB I don't know the answers to these questions (and don't know if they are the right questions to ask) but no one else seems to have asked them before :-/

Thanks for your input Andy, all help is greatly recieved!

Right.... No they are not VX Lambda sensors and are different manufacturers, one is from AutoVaux mind. Fuel tank, pump ad filter recently changed and are working Astra Mk3 GSI items. FPR is a brand new GM item that replaced the 4.0bar that was once fitted.

As to the fuel injectors i have not ever had them tested so wouldnt know. Is it worth getting them sent away?
I'm fishing for differences between the two banks.

Is the lambda sensor on bank 2 the 'no-name' sensor ?? (passenger side on RWD so probably front bank on FWD [if gearbox is on passenger side of car]).

I'm hoping that Kevin will have an opinion on cleaning/testing the injectors.

Another thought, are any of the sensor cables run in close proximity to HT cables?
Title: Re: Taking off battery & unplugging ECU.
Post by: Kevin Wood on 11 January 2010, 21:57:40
Valid points regarding injectors. We are clutching at straws now, after all. ::)

I would say it's rare for them to clog but it can happen. I still say fire it up with the Lambdas disconnected and see what happens. If an injector on one bank were clogged (for example) it could send the lambda loop off but I would also expect a misfire.

Kevin
Title: Re: Taking off battery & unplugging ECU.
Post by: Andy H on 11 January 2010, 22:14:57
Quote
Valid points regarding injectors. We are clutching at straws now, after all. ::)

I would say it's rare for them to clog but it can happen. I still say fire it up with the Lambdas disconnected and see what happens. If an injector on one bank were clogged (for example) it could send the lambda loop off but I would also expect a misfire.

Kevin

Agreed.

With the tools available ("My Naff Code Reader") it shouldn't be necessary to spend money on new or refurbished parts (unless proven faulty).
Title: Re: Taking off battery & unplugging ECU.
Post by: RossMk2 on 11 January 2010, 23:13:43
Again lads, thanks for all the input!

Quote
Valid points regarding injectors. We are clutching at straws now, after all. ::)

I would say it's rare for them to clog but it can happen. I still say fire it up with the Lambdas disconnected and see what happens. If an injector on one bank were clogged (for example) it could send the lambda loop off but I would also expect a misfire.

Kevin

It does misfire after a while, low down in the rev range then clears up as higher in the range. Im going to disconnect the sensors tomorrow, reset the O2 block learn values and take a reading wednesday and see whats happening and what you guys think if thats ok? Would that give the information needed for more assesment? Also.... hot or cold?
Title: Re: Taking off battery & unplugging ECU.
Post by: Kevin Wood on 12 January 2010, 00:37:22
Quote
It does misfire after a while, low down in the rev range then clears up as higher in the range.

Lamba goes open loop over a certain level of engine load so I think that tallies with our other observations.

Kevin
Title: Re: Taking off battery & unplugging ECU.
Post by: RossMk2 on 12 January 2010, 07:35:13
As said i unplugged both sensors and reset the learn values and this is what we get 1st thing (i also took a recording but it seems a lot of text to flood the thread with):

"My Naff Code Reader" 090714 - PC based diagnostic tool                        
                        
Date and time>      12/01/2010. 07:26                  
                        
Workshop information:                        
                        
Please add your workshop                        
name in the settings window                        
                        
                        
Selected model>      1994      Omega-B      Engine      X 30 XE
                        
Control Unit:                         
                        
KW82 protocol initialized.                        
                        
ECU ID= PS      90457098      261203272      1267358445      4
                        
                        
Measuring blocks information:                        
                        
Identifier      1C                  
Battery Voltage      13.3 V                  
Immobiliser Signal      Not Received                  
Immobiliser      Inactive                  
TPS Signal (Throttle Position Sensor)      0.47 V                  
Simulated Idle Position      Active                  
Simulated Full Load Switch      Inactive                  
Mass Air Flow Sensor      0.80 V                  
Mass Air Flow Sensor      15 kg/h                  
Coolant Temperature      2.83 V                  
Coolant Temperature      37 °C                  
Intake Air Temperature      4.23 V                  
Intake Air Temperature      0 °C                  
Engine Type      6 Cylinder                  
Transmission Coding      Automatic Transmission                  
Park/Neutral Switch      R-D-3-2-1  12V                  
A/C Information Switch (Air Conditioning)      Inactive 0V                  
A/C Compressor Switch (Air Conditioning)      Inactive 0V                  
Telltale (Check Light)      Off 12V                  
Fuel Pump Relay      Active 0V                  
Spark Angle before TDC (Top Dead Centre)      2 °CA                  
Ignition Coil Cyl. 1+4 (Cylinder)      Load                  
Ignition Coil Cyl. 2+5      Spark                  
Ignition Coil Cyl. 3+6 (Cylinder)      Load                  
Knock Signal      Inactive                  
Knock Retard      0 °CA                  
Secondary Air Pump Relay      Inactive 12V                  
EGR Valve (Exhaust-Gas Recirculation)      Inactive                  
EGR Position Feedback (Exhaust Gas Recirculation)      0.60 V                  
Fuel Tank Ventilation Valve      0%                  
O2 Sensor 1      429 mV                  
O2 Sensor 2      566 mV                  
O2 Sensor Loop 1      Closed                  
O2 Sensor Loop 2      Closed                  
Air/Fuel Ratio 1      Rich                  
Air/Fuel Ratio 2      Lean                  
O2-Loop 1 Integrator      150 Steps                  
O2-Loop 2 Integrator      148                  
O2-Loop 1 BLM Idle (Block Learn Map)      128 Steps                  
O2-Loop 2 BLM Idle (Block Learn Map)      122 Steps                  
O2-Loop 1 BLM Partial Load (Block Learn Map)      128 Steps                  
O2-Loop 2 BLM Partial Load(Block Learn Map)      128 Steps                  
Hall Sensor      Inactive                  
Engine Speed Pulse      Inactive                  
Engine Speed      449 RPM                  
Idle Air Control      22 Steps                  
IAC Integrator (Idle Air Control)      171 Steps                  
IAC Adaptation Slope (Idle Air Control)      200 Steps                  
IAC Block Learn (Idle Air Control)      136 Steps                  
Desired Idle Air      60 kg/h                  
Actual Value Idle Air      12 kg/h                  
Desired Engine Idle Speed      1.050 RPM                  
Injection Pulse      5.0 ms                  
Engine Load Signal      1.7 ms                  
TPS Load Signal (Throttle Position Sensor)      0%                  
Vehicle Speed Pulse      Not Received 12V                  
Vehicle Speed      0 km/h                  
Intake Manifold Valve 1      Inactive 12V                  
Intake Manifold Valve 2      Inactive 12V                  
Torque Control      Inactive                  
A/C Cutoff Relay (Air Conditioning)      Inactive 12V                  
Diagnostic Request      Inactive 5V                  


Will take another look after a run around, injection pulse has not really moved has it?
Title: Re: Taking off battery & unplugging ECU.
Post by: Andy H on 12 January 2010, 08:29:35
Quote
Ignition Coil Cyl. 1+4 (Cylinder)      Load                  
Ignition Coil Cyl. 2+5      Spark                  
Ignition Coil Cyl. 3+6 (Cylinder)      Load                  

Why does Cyl 2+5 report differently to the other 2 coils? Is it significant or is it just an "My Naff Code Reader" wrinkle?

A silly question.... Is the connector on the IAC the same as the one on the EGR ? Would it run at all if you connected them the wrong way round? ::)
Title: Re: Taking off battery & unplugging ECU.
Post by: RossMk2 on 12 January 2010, 10:02:53
Quote
Quote
Ignition Coil Cyl. 1+4 (Cylinder)      Load                  
Ignition Coil Cyl. 2+5      Spark                  
Ignition Coil Cyl. 3+6 (Cylinder)      Load                  

Why does Cyl 2+5 report differently to the other 2 coils? Is it significant or is it just an "My Naff Code Reader" wrinkle?

A silly question.... Is the connector on the IAC the same as the one on the EGR ? Would it run at all if you connected them the wrong way round? ::)

The Ignition Coils are constantly switching from load/spark should they be doing it in sync?

EGR valve is out th way up on the bulkhead, has never been unplugged.
Title: Re: Taking off battery & unplugging ECU.
Post by: Kevin Wood on 12 January 2010, 10:09:14
Interesting that it still thinks the Lambda loops are closed. :-/ Maybe it'll take a while for it to realise they are gone and go into limp home.

Ignition will show the state when it took the snapshot but the data is not gathered fast enough to see the sequence.

Kevin
Title: Re: Taking off battery & unplugging ECU.
Post by: Andy H on 12 January 2010, 10:10:41

Quote
The Ignition Coils are constantly switching from load/spark should they be doing it in sync?
OK, I'm not familiar with the software. Presumably it shows load when there is current flowing through a coil (and the spark occurs when the current stops). At 600 rpm idle (10 revolutions per second) each coil will be firing 10 times per second. It didn't occur to me that they would try to show that as live data.

Quote
EGR valve is out th way up on the bulkhead, has never been unplugged.
So no chance that the ECU is opening the EGR when it thinks it is opening the IAC then :y
Title: Re: Taking off battery & unplugging ECU.
Post by: RossMk2 on 12 January 2010, 13:01:12
Will give it a few miles then see if everything is as it should be with the sensors unplugged and report back
Title: Re: Taking off battery & unplugging ECU.
Post by: Andy H on 12 January 2010, 13:07:50
Out of curiosity, do your throttles close completely? (or has the throttle stop screw been wound in to set the idle manually?)
Title: Re: Taking off battery & unplugging ECU.
Post by: RossMk2 on 12 January 2010, 15:01:31
Quote
Out of curiosity, do your throttles close completely? (or has the throttle stop screw been wound in to set the idle manually?)

No the screw is wound right out now so the car is idling (or lack of) by itself
Title: Re: Taking off battery & unplugging ECU.
Post by: RossMk2 on 21 January 2010, 18:31:06
How do people!!!!!!

After a few (200) miles i've for some more data for you. Its even after this long with O2 sensors unplugged it runs better through the rev range not really saved much on fuel i dont thing but hey!  ;D

Erm one thing that still puzzles me is, it hasnt logged any fault codes, i noticed the EML light come on while on motorway around..... national speed limits but it didnt stop on long, went out and i have looked and nothing has been stored.

"My Naff Code Reader" 090714 - PC based diagnostic tool                        
                        
Date and time>      21/01/2010. 18:14                  
                        
Workshop information:                        
                        
Please add your workshop                        
name in the settings window                        
                        
                        
Selected model>      1994      Omega-B      Engine      X 30 XE
                        
Control Unit:                         
                        
                        
KW82 protocol initialized.                        
                        
ECU ID= PS      90457098      261203272      1267358445      4
                        
                        
Measuring blocks information:                        
                        
Identifier      1C                  
Battery Voltage      12.8 V                  
Immobiliser Signal      Not Received                  
Immobiliser      Inactive                  
TPS Signal (Throttle Position Sensor)      0.47 V                  
Simulated Idle Position      Active                  
Simulated Full Load Switch      Inactive                  
Mass Air Flow Sensor      0.77 V                  
Mass Air Flow Sensor      14 kg/h                  
Coolant Temperature      0.94 V                  
Coolant Temperature      93 °C            
Intake Air Temperature      3.92 V            
Intake Air Temperature      10 °C            
Engine Type      6 Cylinder            
Transmission Coding      Automatic Transmission            
Park/Neutral Switch      R-D-3-2-1  12V            
A/C Information Switch (Air Conditioning)      Inactive 0V            
A/C Compressor Switch (Air Conditioning)      Inactive 0V            
Telltale (Check Light)      Off 12V            
Fuel Pump Relay      Active 0V            
Spark Angle before TDC (Top Dead Centre)      14 °CA            
Ignition Coil Cyl. 1+4 (Cylinder)      Load            
Ignition Coil Cyl. 2+5      Load            
Ignition Coil Cyl. 3+6 (Cylinder)      Load            
Knock Signal      Inactive            
Knock Retard      0 °CA            
Secondary Air Pump Relay      Inactive 12V            
EGR Valve (Exhaust-Gas Recirculation)      Inactive            
EGR Position Feedback (Exhaust Gas Recirculation)      0.58 V            
Fuel Tank Ventilation Valve      0%            
O2 Sensor 1      283 mV            
O2 Sensor 2      488 mV            
O2 Sensor Loop 1      Closed            
O2 Sensor Loop 2      Open            
Air/Fuel Ratio 1      Lean            
Air/Fuel Ratio 2      Lean            
O2-Loop 1 Integrator      154 Steps            
O2-Loop 2 Integrator      154 Steps            
O2-Loop 1 BLM Idle (Block Learn Map)      154 Steps            
O2-Loop 2 BLM Idle (Block Learn Map)      132 Steps            
O2-Loop 1 BLM Partial Load (Block Learn Map)      154 Steps            
O2-Loop 2 BLM Partial Load(Block Learn Map)      154 Steps            
Hall Sensor      Active            
Engine Speed Pulse      Inactive            
Engine Speed      693 RPM            
Idle Air Control      20 Steps            
IAC Integrator (Idle Air Control)      179 Steps            
IAC Adaptation Slope (Idle Air Control)      200 Steps            
IAC Block Learn (Idle Air Control)      136 Steps            
Desired Idle Air      43 kg/h            
Actual Value Idle Air      12 kg/h            
Desired Engine Idle Speed      750 RPM            
Injection Pulse      4.3 ms            
Engine Load Signal      1.2 ms            
TPS Load Signal (Throttle Position Sensor)      0%            
Vehicle Speed Pulse      Not Received 12V            
Vehicle Speed      0 km/h            
Intake Manifold Valve 1      Inactive 12V            
Intake Manifold Valve 2      Inactive 12V            
Torque Control      Inactive            
A/C Cutoff Relay (Air Conditioning)      Inactive 12V            
Diagnostic Request      Inactive 5V            


Whats still really bugging me and starting to cause a problem is it not being able to idle when cold, when warm it can sit at 750rpm as it should but can vary between 650-750 but i have the grub screw on throttle bodies right out, i dont know if its wise to wind it in to the limit as to where "My Naff Code Reader"'s output states it no longer at idle?
Title: Re: Taking off battery & unplugging ECU.
Post by: Andy H on 21 January 2010, 21:57:07
Do you believe that the IAC is working? It seems to me that it is stuck slightly open (so engine idles when warm but not when cold).

I recall you writing that you hadn't disconnected the IAC or EGR but I am still wondering whether the plugs might have got swapped. :-/
Title: Re: Taking off battery & unplugging ECU.
Post by: RossMk2 on 22 January 2010, 05:59:09
I am 99% sure they have not been switched, if they had been surely the readings for 'EGR' which isnt active would think that it is?

I've tried 2 different IAV's since i changed the original one that i thought WAS at fault and both have been the same, i cant see two ICV's being FUBAR. These dont noticably fast idle should they, do everyones here when first started noticably fast idle when started?

Edit: Cant see how the two could get mixed up..... they are completely different plugs from a quick scan this morning
Title: Re: Taking off battery & unplugging ECU.
Post by: RossMk2 on 23 January 2010, 19:25:24
Other than the idle problem, what do we think about the O2 sensors now? Like i said with them unplugged the car has run better for longer but has never showed up a fault code. Where do we go from here?
Title: Re: Taking off battery & unplugging ECU.
Post by: Kevin Wood on 24 January 2010, 01:15:28
Quote
Other than the idle problem, what do we think about the O2 sensors now? Like i said with them unplugged the car has run better for longer but has never showed up a fault code. Where do we go from here?

Well, I'd plug them back in now you've tried it without them. If it is run about without the sensors heated long term it will do them no good.

I am leaning towards suspecting the o2 sensors - or something making them read inaccurately. :-/

Would be nice to see the car and get a Tech 2 on it, though.

Kevin
Title: Re: Taking off battery & unplugging ECU.
Post by: RossMk2 on 25 January 2010, 08:03:11
Quote
Well, I'd plug them back in now you've tried it without them. If it is run about without the sensors heated long term it will do them no good.

I am leaning towards suspecting the o2 sensors - or something making them read inaccurately. :-/

Would be nice to see the car and get a Tech 2 on it, though.

Kevin

If someone localish with Tech2 has some time i would gladly bring it to them/you.

Just seems weird that no fault codes were stored surely thats not normal.
Title: Re: Taking off battery & unplugging ECU.
Post by: RossMk2 on 09 February 2010, 10:10:55
Hello me....... again!

Morning people how are we all?

Well i dug out my old ICV one that can stick from time to time and what do you know.... it idles when cold!!!! I cant see as 2 ICV (descibed as working when posted) would be at fault and when i stick on an item i know can stick sometimes when decelerating works fine, crazy! have not had "My Naff Code Reader" back on the case as yet but plugged O2 sensors back in also and car is fine so far.