Many thanks for further suggestions, gives me more to do over the weekend. Radweld has never been used by me on this car, not sure about previously, but am inclined to think 'not', as previous owner had it from new and had everything done at Vauxhall main dealer. One possibility I suppose, could be the oil cooler letting go in a BIG way earlier this year, never seen so much mayo in my life, suppose that could have caused some blockage ?
I agree the water problem definately needs sorting, I really can't understand it. There are no visible leaks that we are aware of, the coolant seems to be fine, the engine is running normally, the temperature is normal, ' so where is it going ' ??
After my mate worked on it last night, we topped the header tank up again, he revved it for a few minutes to see if we could get any heat, I then drove the old girl home, ' all of 4 miles '..
Before the school run this morning I checked the header tank again, ' it took a litre ' ?? Topped it up again, checked this afternoon after doing about 60 miles and...... It was still up to the normal mark

During driving today I kept on turning the heater on at different intervals, lo and behold, some of the time there was warm air, but only warm, for about a minute or two until it just got steadily colder.
I'm thinking, ( which isn't a strong point of mine ) there must be a small amount of hot water seeping into the matrix, then I put the heater on, blower cools what little water is in there, ' back to chilly journey ' ??
Another cause of confusion surrounding this water problem has been caused by my Haynes manual. In one section it tells me I won't get an airlock because of the pressurised system, but in another it warns of an airlock ?? Thanks for your time and suggestions, I'll keep on trying. Take care...
