the repair kit is about a fiver...
But this is what Vx quoted for:-
This is an extract from Vx TIS system
Notes – not all drawings are reproduced. Some info refers to Vectra B
Extract starts here…………..
Field Remedy: 1291
Subject: Front doors-Check link - pulls out of door panel
Models: Engines: Option:
Omega-B 1996...2000,Vectra-B 1996...2002 All,All
Complaint: Check link of front door cracked.
Cause: Due to excess bending tension front check link bracket cracks.
Production: Omega-B: Modified check links have been introduced in production as of the following VIN: W0L0VBP69Y1176008 (Rüsselsheim). Vectra-B: None.
Remedy:
There are 3 possibilities:
I: Installation of two reinforcement plates, only in case of
cracks and WITHOUT strong deformation of the door body.
II: Omega-B: Welding the check link - front door mounting bracket and
installation of two reinforcement plates in case of cracks
and strong deformation of the door body.
III: Vectra-B: Welding the check link - front door mounting bracket
WITHOUT installation of two reinforcement plates in case of cracks
and strong deformation
Working Procedure:
Possibility I (Omega-B and Vectra-B):
1. Disconnect battery.
2. Remove inner panelling - front door
- see working procedure ”Inner panelling – front door, Remove
and Install”, unit ”C”, of the corresponding Service Instruction.
3. Remove loudspeaker
- see working procedure ”Loudspeaker - Front door, Remove and
Install”, unit ”R”, of the corresponding Service Instruction.
4. Separate wiring harness connector of front door.
5. Remove check link - front door.
6. Shorten and bevel the outer reinforcement plate on both sides by
7.5 mm (Fig. I).
7. Paint the reinforcement plates in the colour of the car.
8. Set original inner reinforcement plate onto the check link - front
door and insert into front door.
9. Install the modified outer reinforcement plate to the check link -
front door with new fixing screws – use locking compound.
10. Install wiring harness connector of front door.
11. Install loudspeakers
- see working procedure ”Loudspeaker - Front door, Remove and
Install”, unit ”R”, of the corresponding Service Instructions.
12. Install inner panelling – front door
- see working procedure ”Inner panelling – front door, Remove
and Install”, unit ”C”, of the corresponding Service Instruction.
13. Connect battery.
14. Program volatile memories.
Possibility II (Omega-B):
1. Remove inner panelling - front door
- see working procedure, ”Inner panelling – front door, Remove
and Install”, unit ”C”, Service Instruction Omega-B.
2. Remove loudspeaker
- see working procedure ”Loudspeaker - Front door, Remove and
Install”, unit ”R”, Service Instruction Omega-B.
3. Remove outside mirror
- see working procedure ”Replace Outside Mirror”, unit ”R”,
Service Instruction Omega-B.
4. Open sash window.
5. Partially loosen front door window guide seal.
6. Remove guide rail of front door window.
7. Close sash window.
8. Disconnect battery.
9. Remove front door
- see working procedure ”Front or rear door, Remove and
Install”, unit ”A”, Service Instruction Omega-B.
10. Set door to installation carrier.
11. Disconnect front door wiring harness up to loudspeaker area.
12. Remove check link - front door.
13. Remove front door gum seal in the front area.
14. Punch the welding points of the mounting bracket of the check
link - front door (8 per door).
15. Drill through the welding points with a welding point drill
(pic. II).
16. Remove drill chips completely.
17. Remove the check link - front door mounting bracket with a
chisel and a drift punch from the front door.
18. Take off the check link - front door mounting bracket through
the loudspeaker aperture.
19. Perform cleaning work.
20. Insert new check link - front door mounting bracket through the
loudspeaker aperture (pic. III).
21. Fix the check link - front door mounting bracket with two drift
punches.
22. Mark the welding points by drill holes in the new check link -
front door mounting bracket (pic. IV).
23. Take off the check link - front door mounting bracket.
24. Grind the welding areas of the check link - front door mounting
bracket with an angle grinder.
25. Insert the check link - front door mounting bracket and center
it (pic. V). Centre the oval door aperture to the exterior sheet.
Mark rectangular check link - front door aperture to the check
link - front door mounting bracket, centred 6 mm.
26. Fix the check link - front door mounting bracket (2 fixing
screws M5).
27. Protect water-repellent foil and inside of door from sparks.
28. Weld the check link - front door on mounting bracket.
29. Remove fixing screws M5.
30. Grind welding points with angle grinder.
31. Perform cleaning work.
32. Apply zinc spray paint to welding area.
33. Shorten the original outer reinforcement plate on both sides
(see pic. I).
34. Paint the door with reinforcement plates.
35. Set modified inner reinforcement plate onto the check link -
front door and insert into front door.
36. Install the outer reinforcement plate to the check link - front
door with old fixing screws – use locking compound.
37. Apply cavity protection in the repair area.
38. Lay and fix front door wiring harness.