Strange that, mine fitted perfectly and I`ve not had any issues with the rear end being loose apart from my suspected knackered diff mounts. I fitted the top hats and everything torqued up nicely, just went in as they should.
Let's hope, those dif mounts are indeed buggered then

I think it depends on the position of the subframe. The springs tend to push the subframe rearward. As I understand it. So the holes never line up perfectly. With a thinner/shorter bushing there's less contact area with the body, which has a slightly recesed area around the bolt hole in the body. Iirc.

I'm wondering if these things conspire to allow the bushing to slip, which would account for some of the noises, given only half of the circumference of the bushing tightens up on the body, going by the witness marks, with the other half over the hole so in contact with nothing. A hole that also has a lip surrounding it if memory serves.
Apply some side load and and that might allow the half clamped bush to slip down the lip.
The when re tightened, the bushing is more centred in the body hole, allowing the bushing into the centre of the hole when tightened. The bolt tightens further into the body above the captive nut, and I suspect, causes resonance. But can't be sure. Although there was certainly road noise at one point that isn't there now with the washer fitted.
Anyone think an LSD is relevant?
I'm thinking drive from both wheels would make the rear axle want to go straight on in a tight turn more than a normal diff. where the body is being pulled round by the front wheels, so puttng more twist/yaw(is that right?) on the subframe relative to the body.
Trouble is I'm knackered and my simple brain is struggling to work out the forces at play this evening.
