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Author Topic: ABS light still on after ECU change  (Read 4051 times)

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terry paget

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ABS light still on after ECU change
« on: 25 April 2013, 20:31:30 »

1999 T reg 2 litre petrol manual saloon
Having changed the ABS ECU to cure the ABS light on fault, muddled up my ECUs so changed it again, the fault is still there. I conclude the fault is elsewhere. Sensors? Cogged wheels? Cables? Please advise most likely.

Incidentally, changing the ABS ECU was not the heroic endeavour described in the maintenance guide. I am sure the experts on this forum do it a better way. I did it on a 2 litre this time, but the same technique works on the V6.
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dbug

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Re: ABS light still on after ECU change
« Reply #1 on: 25 April 2013, 20:53:41 »

Suspect from your previous post the 2 ecus not the same (part nos ;) )

Suggest getting a known working one with same part no as original and trying that. :y
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terry paget

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Re: ABS light still on after ECU change
« Reply #2 on: 25 April 2013, 23:03:40 »

Thanks for your advice.

Both ECUs were from 2 litre petrol manual Omegas, one a T reg, one a V reg. The V reg was working OK when scrapped. The numbers were not identical, but similar. On fitting each worked normally initially (ABS light on on turning on ignition, then going after 4 seconds, staying off on engine start, staying off on turning car in drive, then on driving out of drive and turning left down the hill light came on. On neither occasion did I see the light come on, but both events were amazingly similar.

How would I obtain an ECU with a more similar part number? Which part of the number is critical? Most of the numbers were the same. Both pump units were DF models.

I have been here before! IN 2007 my 3.2 ex police Omega behaved similarly. I bought a used ECU for a V6 manual from Steve Brown for £200, fitted it, and the fault remained. I took Steve's ECU off, sent it back for refund. and sent my ECU to ecutesting for repair. They said it was all right, sent it back, charged me a fee. I then replaced my old ECU, concluding fault lay elsewhere.

Swopped all the wheel sensors, no change. Then I checked the cogged wheels. The rear o/s cogged wheel was loose on the half shaft end and was sliding in and out of line with the sensor. I glued it in place with Araldite. Fault cured.
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dbug

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Re: ABS light still on after ECU change
« Reply #3 on: 25 April 2013, 23:53:04 »

T reg 2 litre petrol manual saloon
This car had ABS light coming on, so today I changed the ABS ECU for one off a similar car I scrapped last year. I had put the new ECU on the pump block when I thought it would be good to get a photograph, so I removed it again. I took a photograph, then realised that I had two identical ECUs sitting on the bench. I did not know which was which. I gambled that the ECU with a little power steering fluid on it was the one I had removed, so I installed the other one.

Went for a test drive, and the ABS light came on. Bother.

I removed the ECU again. The spare ECU had come off a V reg car so presumably was the younger. The labels read as follows: The one I had installed read BOSCH and a bar code; on right 04527
on bottom 965560  0 273 205
The other (left on the bench) read BOSCH and a bar code, 43330 on right
and 871113  0  273  285


I suppose the fault could lie elsewhere, a sensor, cable or a cogged wheel.

Can someone tell me which of these ECUs is the older? Any ideas where the fault might lie? I have known sensors fail, cables fray (on front wheels) and the cogged wheels move about (back only). Would a Tech2 reading help?

Different part nos ;)

Critical part is  0 273 205 or 0  273  285

 :y
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terry paget

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Re: ABS light still on after ECU change
« Reply #4 on: 26 April 2013, 08:06:47 »

Thanks to dbug and apologies to all. On checking my photographs, both numbers end 0 273 205. Bosch put a diagonal line across their zeros, making it look like an 8. The 8 commencing the other number is quite different.
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Kevin Wood

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Re: ABS light still on after ECU change
« Reply #5 on: 26 April 2013, 11:58:08 »

It sounds like you need the codes read to determine if it's a problem elsewhere. Assuming the new ECU is correctly configured, the fact that it threw a fault after a little driving makes me think it's a wheel sensor / reluctor ring issue.
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Entwood

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Re: ABS light still on after ECU change
« Reply #6 on: 26 April 2013, 12:03:26 »

ABS ECU problems are "usually" accompanied by speedo problems, steering problems, TC problems ... as they are all linked via the ECU .... as you are only experiencing the ABS bits it is quite possible the problem is outside the ECU as KW says.

I would suggest a visit to one of the Tech2 boffins on here who know what they are doing and can correctly diagnose the problem rather than changing bits "on spec" ...  :(
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Re: ABS light still on after ECU change
« Reply #7 on: 27 April 2013, 06:19:45 »

Thanks to Kevin and Entwood. I was caught out by a moving elector ring in the past, but at a quick glance at my rear pair they looked all right. I don't think the front rings can go anywhere, can they? I suspect a frayed front cable or failed sensor, so I will check for continuity next.Will report back.
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terry paget

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Re: ABS light still on after ECU change
« Reply #8 on: 27 April 2013, 12:14:53 »

All four sensors have continuity, resistance about 700 ohms. Disappointing
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Taxi_Driver

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Re: ABS light still on after ECU change
« Reply #9 on: 27 April 2013, 12:30:28 »

ABS ECU problems are "usually" accompanied by speedo problems, steering problems, TC problems ... as they are all linked via the ECU .... as you are only experiencing the ABS bits it is quite possible the problem is outside the ECU as KW says.

I would suggest a visit to one of the Tech2 boffins on here who know what they are doing and can correctly diagnose the problem rather than changing bits "on spec" ...  :(

My 2.2 had the same symptoms as the OP, behaved as it should for a short time, then ABS light would come on, no other problems with anything else. IIRC the fault code said the ECU was at fault. Mr DTM kindly helped me out at Newent one year to help me change it, but it turned out mine had more actuators than the replacement.....so the original was stuck back on......never did get to the bottom of the cause.
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Andy H

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Re: ABS light still on after ECU change
« Reply #10 on: 27 April 2013, 12:33:59 »

ABS ECU problems are "usually" accompanied by speedo problems, steering problems, TC problems ... as they are all linked via the ECU .... as you are only experiencing the ABS bits it is quite possible the problem is outside the ECU as KW says.

I would suggest a visit to one of the Tech2 boffins on here who know what they are doing and can correctly diagnose the problem rather than changing bits "on spec" ...  :(
I don't think the 2.0 has traction control or servotronic power steering so not conclusive IMO  :-\

A visit to a Tech2 guru would be my next course of action (assuming that there are no visible signs of damage to reluctor rings, sensors or cables.)
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terry paget

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Re: ABS light still on after ECU change
« Reply #11 on: 27 April 2013, 14:46:36 »

Thanks to all for advice. Visual inspection of reluctor rings and cables reveals no obvious faults. Alarming tale from Taxi Driver about fault code saying faulty ECU but ECU change not curing fault. Too many actuators (sensors?) I do not understand. Was the ECU from an automatic?

Andy H is correct. Car has no traction control or servotronic power steering. Speedo works OK.

Are there members near me (BA3 2LP Bath Bristol area) with Tech2s who would help? What is the procedure? There is a local Vx dealer who might help, but I hardly know him.
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Taxi_Driver

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Re: ABS light still on after ECU change
« Reply #12 on: 27 April 2013, 16:33:02 »

Thanks to all for advice. Visual inspection of reluctor rings and cables reveals no obvious faults. Alarming tale from Taxi Driver about fault code saying faulty ECU but ECU change not curing fault. Too many actuators (sensors?) I do not understand. Was the ECU from an automatic?

Andy H is correct. Car has no traction control or servotronic power steering. Speedo works OK.

Are there members near me (BA3 2LP Bath Bristol area) with Tech2s who would help? What is the procedure? There is a local Vx dealer who might help, but I hardly know him.

My 2.2 was an auto.....the ecu replacement was from another member on here....who said it would  fit a 2.2.....i didnt know there were differences on abs ecu's.....however when my abs ecu was taken off it had six actuators inside it.....the replacement only had four.....so clearly wasnt going to fit.

Nearest tech2 to you is Mr TheBoy or whatever he's called these days.....in Brackley  :y

If you wanna try the Bath Vx dealer.....ive had good dealings with them regarding a LPG Veccy C ......they originally changed the vapouriser for several hundred pounds less than other vx dealers were quoting.....then i got an air leak on the vacuum to the vap....which i fixed myself....but the lpg ecu needed reseting (it is an adaptive ecu, and had maxed itself out trying to cope with the air leak....hence its settings were all over the place after i cured the air leak and wouldnt run on lpg). The service manager said he was too embarrassed to charge the min labour charge for just resetting the ecu (£45) and charged me £20.....carnt say fairer than that......but its been a few years since ive been there so carnt vouch for what its like now  :-\

Edit...PS I would have gone to see Jaimie (The Boy) but a tech2 carnt read/reset a factory fit lpg ecu.
« Last Edit: 27 April 2013, 16:38:52 by Taxi Driver »
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Re: ABS light still on after ECU change
« Reply #13 on: 27 April 2013, 16:43:36 »

Or if you can wait until 1st/2nd of September theres always the Newent meet......not far from you.....and bound to be a tech2 or 2 there  :y
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terry paget

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Re: ABS light still on after ECU change
« Reply #14 on: 27 April 2013, 17:17:22 »

Thanks Taxi Driver. For some reason automatics take speed information from gearbox output shaft, not rear wheel sensor, so they have different ABS ECU setup.

This car is my son Jonny's transport. I have it back for its MOT test. He lives in Chippenham. I live in Midsomer Norton, south of Bath. Every Friday I travel to Didcot for golf and tennis; my trade club registration is at Bellingers, Grove, near Wantage, so your country. One of my tennis chums has his Rover 75 service in Swindon.However Downside Motors, Chilcompton, is 3 miles from me, and they have a Tech2 and have helped me in the past.

My worry now is that you had faulty ECU diagnosed, but a new ECU did not cure it. Is the fault still with you?

Must check where Newent and Brackley are.
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