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Author Topic: Head gasket changed today  (Read 1697 times)

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JamesV6CDX

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Head gasket changed today
« on: 14 June 2008, 22:27:07 »

Some may know I bought Tunnie's T reg 2.0 16v Estate Manual, with HG failure. We didn't have a clue about the history of this car, it wouldn't run, was full of sludge, and had almost no compression on two cylinders, but we took our chance.

Thankfully, it paid off. Markie and myself stripped the top end down in about 90 minutes and got the head off it - quick sausage roll (cheers mother tunnie!) and cleaned it up. Then TheBoy turned up, and we all started the reassembly. Got it all back together, and it's now running very sweetly indeed.

Needs a few quick oil changes but nothing to worry about.

We all took it for a test drive - couldn't really give it some beans though, until we cleaned the windscreen ;D

Test drive went fine - once it burnt off the clouds of oil smoke (I spilt some in a plug well!) - pulls and drives well (for a 4 pot) and the manual box is very good.

Only slight problem is a leaky HBV - which'll be done next weekend, along with the leather, Elite wheels and cruise upgrades.

Thanks to Mrs/Mr Tunnie for putting up with us and supplying neverending tea etc... to Markie for working on it all day with me, and to TB, for providing further assistance and company (Eg, cheers for coming and taking the P1$$ all day, Jaime ;D )

Oh, and thanks too to TB, for the "Climate Modification" with the Tech2. I must  be the only person in the country whose climate can go to 74 degrees ;D ;D

 





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JamesV6CDX

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Re: Head gasket changed today
« Reply #1 on: 14 June 2008, 22:27:56 »

Ah yes, waterpump felt nasty. It's having a cambelt kit, water pump and aux belt, before it's let loose on the road :)
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TheBoy

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Re: Head gasket changed today
« Reply #2 on: 14 June 2008, 22:31:09 »

Quote
Some may know I bought Tunnie's T reg 2.0 16v Estate Manual, with HG failure. We didn't have a clue about the history of this car, it wouldn't run, was full of sludge, and had almost no compression on two cylinders, but we took our chance.

Thankfully, it paid off. Markie and myself stripped the top end down in about 90 minutes and got the head off it - quick sausage roll (cheers mother tunnie!) and cleaned it up. Then TheBoy turned up, and we all started the reassembly. Got it all back together, and it's now running very sweetly indeed.

Needs a few quick oil changes but nothing to worry about.

We all took it for a test drive - couldn't really give it some beans though, until we cleaned the windscreen ;D

Test drive went fine - once it burnt off the clouds of oil smoke (I spilt some in a plug well!) - pulls and drives well (for a 4 pot) and the manual box is very good.

Only slight problem is a leaky HBV - which'll be done next weekend, along with the leather, Elite wheels and cruise upgrades.

Thanks to Mrs/Mr Tunnie for putting up with us and supplying neverending tea etc... to Markie for working on it all day with me, and to TB, for providing further assistance and company (Eg, cheers for coming and taking the P1$$ all day, Jaime ;D )

Oh, and thanks too to TB, for the "Climate Modification" with the Tech2. I must  be the only person in the country whose climate can go to 74 degrees ;D ;D
 
You noticed that issue then, found any others? ::)
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JamesV6CDX

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Re: Head gasket changed today
« Reply #3 on: 14 June 2008, 22:33:01 »

Quote
Quote
Some may know I bought Tunnie's T reg 2.0 16v Estate Manual, with HG failure. We didn't have a clue about the history of this car, it wouldn't run, was full of sludge, and had almost no compression on two cylinders, but we took our chance.

Thankfully, it paid off. Markie and myself stripped the top end down in about 90 minutes and got the head off it - quick sausage roll (cheers mother tunnie!) and cleaned it up. Then TheBoy turned up, and we all started the reassembly. Got it all back together, and it's now running very sweetly indeed.

Needs a few quick oil changes but nothing to worry about.

We all took it for a test drive - couldn't really give it some beans though, until we cleaned the windscreen ;D

Test drive went fine - once it burnt off the clouds of oil smoke (I spilt some in a plug well!) - pulls and drives well (for a 4 pot) and the manual box is very good.

Only slight problem is a leaky HBV - which'll be done next weekend, along with the leather, Elite wheels and cruise upgrades.

Thanks to Mrs/Mr Tunnie for putting up with us and supplying neverending tea etc... to Markie for working on it all day with me, and to TB, for providing further assistance and company (Eg, cheers for coming and taking the P1$$ all day, Jaime ;D )

Oh, and thanks too to TB, for the "Climate Modification" with the Tech2. I must  be the only person in the country whose climate can go to 74 degrees ;D ;D
 
You noticed that issue then, found any others? ::)

A little birdie told me that you had "modified" the MID... but it was all still in MPH/MPG when I looked ::)
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JamesV6CDX

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Re: Head gasket changed today
« Reply #4 on: 14 June 2008, 22:35:52 »

Time for a shower, and some beer, I'll check in shortly :y
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Marie

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Re: Head gasket changed today
« Reply #5 on: 14 June 2008, 22:36:48 »

nice to see some one was working hard his weekend.

oi james you know you like the 4pot really ;)...they arnt that bader engine. i like mine  ;D
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Now has two miggs in our house hold. Both 2.0ltr 16v lpg'd. a MFL and a FL.

TheBoy

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Re: Head gasket changed today
« Reply #6 on: 14 June 2008, 22:37:13 »

Quote
Quote
Quote
Some may know I bought Tunnie's T reg 2.0 16v Estate Manual, with HG failure. We didn't have a clue about the history of this car, it wouldn't run, was full of sludge, and had almost no compression on two cylinders, but we took our chance.

Thankfully, it paid off. Markie and myself stripped the top end down in about 90 minutes and got the head off it - quick sausage roll (cheers mother tunnie!) and cleaned it up. Then TheBoy turned up, and we all started the reassembly. Got it all back together, and it's now running very sweetly indeed.

Needs a few quick oil changes but nothing to worry about.

We all took it for a test drive - couldn't really give it some beans though, until we cleaned the windscreen ;D

Test drive went fine - once it burnt off the clouds of oil smoke (I spilt some in a plug well!) - pulls and drives well (for a 4 pot) and the manual box is very good.

Only slight problem is a leaky HBV - which'll be done next weekend, along with the leather, Elite wheels and cruise upgrades.

Thanks to Mrs/Mr Tunnie for putting up with us and supplying neverending tea etc... to Markie for working on it all day with me, and to TB, for providing further assistance and company (Eg, cheers for coming and taking the P1$$ all day, Jaime ;D )

Oh, and thanks too to TB, for the "Climate Modification" with the Tech2. I must  be the only person in the country whose climate can go to 74 degrees ;D ;D
 
You noticed that issue then, found any others? ::)

A little birdie told me that you had "modified" the MID... but it was all still in MPH/MPG when I looked ::)
thought about the mid, but concluded it was that bad pixel wise, you wouldn't notice ;D
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JamesV6CDX

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Re: Head gasket changed today
« Reply #7 on: 14 June 2008, 22:40:51 »

Quote
nice to see some one was working hard his weekend.

oi james you know you like the 4pot really ;)...they arnt that bader engine. i like mine  ;D

The half engine is "sufficient" - we'll leave it at that!!
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TheBoy

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Re: Head gasket changed today
« Reply #8 on: 14 June 2008, 22:43:19 »

Quote
Quote
nice to see some one was working hard his weekend.

oi james you know you like the 4pot really ;)...they arnt that bader engine. i like mine  ;D

The half engine is "sufficient" - we'll leave it at that!!
The engine is great...

in a car the size of a mini
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Marie

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Re: Head gasket changed today
« Reply #9 on: 14 June 2008, 22:51:43 »

you can fit 2 minis in my car its long enough!!!! ;D ;D ;D
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Now has two miggs in our house hold. Both 2.0ltr 16v lpg'd. a MFL and a FL.

Kevin Wood

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Re: Head gasket changed today
« Reply #10 on: 14 June 2008, 23:25:20 »

Busy day for me too....



 8-)

Watching Le Mans on Eurosport now. First 8 or so places are tractors >:(

Wish I was there soaking up the atmosphere [size=8]and the Stella[/size] though.

Kevin
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Martin_1962

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Re: Head gasket changed today
« Reply #11 on: 14 June 2008, 23:51:52 »

Visited a car boot sale - I will be selling next week

Got depressed at Flogas AND Calor - both over 53.9p and 52.7p

Found more old magazines for CBS

Cleaned out the shed
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Jay w

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Re: Head gasket changed today
« Reply #12 on: 15 June 2008, 00:27:03 »

Quote
Busy day for me too....



 8-)

Watching Le Mans on Eurosport now. First 8 or so places are tractors >:(

Wish I was there soaking up the atmosphere [size=8]and the Stella[/size] though.

Kevin

some nice work there Kevin, will be interesting to see your injector timings as a result of getting it that close to the petrol injectors.

Any chance of some pics of the other side of the manifold?
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Kevin Wood

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Re: Head gasket changed today
« Reply #13 on: 15 June 2008, 01:04:07 »

Here you go:


Grind a little flat to drill the hole

Start small and open it out

Hole drilled

A bit of cutting paste on the tap

.. and thread the hole

Grind the area around the top of the nozzle to allow it to seat

A little thread lock on the nozzle

Screw the nozzle in, using a suitably sized allen key to align it with the thread

Nozzle in place

Grid the area around the nozzle smooth

Top side of manifold.

Kevin
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Debs.

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Re: Head gasket changed today
« Reply #14 on: 15 June 2008, 08:29:31 »

Quote
Here you go:


Grind a little flat to drill the hole

Start small and open it out

Hole drilled

A bit of cutting paste on the tap

.. and thread the hole

Grind the area around the top of the nozzle to allow it to seat

A little thread lock on the nozzle

Screw the nozzle in, using a suitably sized allen key to align it with the thread

Nozzle in place

Grid the area around the nozzle smooth

Top side of manifold.

Kevin
;) Nice tidy work Kevin; `very-good alignment considering you drilled with a hand-held. :y
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