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Author Topic: Cat removal advice  (Read 2495 times)

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Raymienets

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Cat removal advice
« on: 26 May 2010, 22:35:45 »

Need to change or repair the cat on my 2.2 any advice about removing the 4 bolts at manifold. Heard of the horror stories about them snapping.
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JamesV6CDX

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Re: Cat removal advice
« Reply #1 on: 26 May 2010, 22:37:14 »

Quote
Need to change or repair the cat on my 2.2 any advice about removing the 4 bolts at manifold. Heard of the horror stories about them snapping.

For a couple of days before you do the deed, keep spraying plusgas on them liberally.

Really makes all the difference  :y
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Raymienets

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Re: Cat removal advice
« Reply #2 on: 26 May 2010, 22:41:08 »

Whats plusgas will wd40 do the job?
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Andy B

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Re: Cat removal advice
« Reply #3 on: 26 May 2010, 22:43:52 »

Quote
Whats plusgas will wd40 do the job?

Plusgas is err............ Plusgas exactly what is says on the tin.
WD40 won't do it, not good enough.  :y
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Erzy

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Re: Cat removal advice
« Reply #4 on: 26 May 2010, 22:47:27 »

Hi Raymienits, seems you might be able to help me. What are the signs of a failing cat on the 2.2, any distinct noises/codes etc...?
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tunnie

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Re: Cat removal advice
« Reply #5 on: 26 May 2010, 23:39:02 »

before you go taking anything to bits, why does cat need replacing? Are we actually talking about the cat, or the flexi join after it?
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PhilRich

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Re: Cat removal advice
« Reply #6 on: 27 May 2010, 00:25:13 »

As already said... give us some more info on why you feel the
need to change the the cats? Bear with us, you could save a lot of money/ effort!? :y
« Last Edit: 27 May 2010, 00:25:47 by philrich1064 »
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Erzy

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Re: Cat removal advice
« Reply #7 on: 27 May 2010, 00:37:05 »

Can you let me know the symptoms/if any of a failing cat or pre-cat on the 2.2. ? :y
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Erzy

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Re: Cat removal advice
« Reply #8 on: 28 May 2010, 01:15:32 »

Bump :y
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Sixstring

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Re: Cat removal advice
« Reply #9 on: 28 May 2010, 08:19:44 »

Please read the rules of the forum regarding "bumping", I think you will find its frowned upon.........
(just a friendly word)
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Raymienets

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Re: Cat removal advice
« Reply #10 on: 28 May 2010, 20:15:58 »

Quote
before you go taking anything to bits, why does cat need replacing? Are we actually talking about the cat, or the flexi join after it?


Sorry for taking so long to get back on this work shifts. The reason I need to take it of is that the flexi joint is burst and when I had to replace the mid section on the exhaust the bolt snapped so had to drill it out and unable to get it airtight using a nut and bolt. Was told on here that I could replace the flexi joint but cat would have to be removed to have it welded all the way round. I Maybe wrong Only guessing.
« Last Edit: 28 May 2010, 20:17:12 by Raymienets »
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Raymienets

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Re: Cat removal advice
« Reply #11 on: 28 May 2010, 20:20:02 »

Quote
Hi Raymienits, seems you might be able to help me. What are the signs of a failing cat on the 2.2, any distinct noises/codes etc...?

Car driving poorly and very noisy underneath. All other parts of exhaust renewed in the last couple of months so no corrosion there.
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RobG

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Re: Cat removal advice
« Reply #12 on: 28 May 2010, 20:47:02 »

Quote
Quote
before you go taking anything to bits, why does cat need replacing? Are we actually talking about the cat, or the flexi join after it?


Sorry for taking so long to get back on this work shifts. The reason I need to take it of is that the flexi joint is burst and when I had to replace the mid section on the exhaust the bolt snapped so had to drill it out and unable to get it airtight using a nut and bolt. Was told on here that I could replace the flexi joint but cat would have to be removed to have it welded all the way round. I Maybe wrong Only guessing.
Had my flexi done last week. Took car to a custom exhaust outlet. They done it without removing cat. Unbolted the cat bracket and supported it on single acro prop type stand, cut flexi out, welded new one in job done :) :y
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tunnie

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Re: Cat removal advice
« Reply #13 on: 28 May 2010, 21:28:05 »

Quote
Quote
Quote
before you go taking anything to bits, why does cat need replacing? Are we actually talking about the cat, or the flexi join after it?


Sorry for taking so long to get back on this work shifts. The reason I need to take it of is that the flexi joint is burst and when I had to replace the mid section on the exhaust the bolt snapped so had to drill it out and unable to get it airtight using a nut and bolt. Was told on here that I could replace the flexi joint but cat would have to be removed to have it welded all the way round. I Maybe wrong Only guessing.
Had my flexi done last week. Took car to a custom exhaust outlet. They done it without removing cat. Unbolted the cat bracket and supported it on single acro prop type stand, cut flexi out, welded new one in job done :) :y

Assuming they had a car lift for that to get good access? Can't see that being done on a driveway  ;D

DIY approach is exhaust bolts off, 4 bolts where exhaust bolts onto manifold and finally the cat bracket, flexi costs about £15, and as mentioned needs to be cut off and have  a new one welded on  :y
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Raymienets

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Re: Cat removal advice
« Reply #14 on: 28 May 2010, 21:34:59 »

Quote
Quote
Quote
Quote
before you go taking anything to bits, why does cat need replacing? Are we actually talking about the cat, or the flexi join after it?


Sorry for taking so long to get back on this work shifts. The reason I need to take it of is that the flexi joint is burst and when I had to replace the mid section on the exhaust the bolt snapped so had to drill it out and unable to get it airtight using a nut and bolt. Was told on here that I could replace the flexi joint but cat would have to be removed to have it welded all the way round. I Maybe wrong Only guessing.
Had my flexi done last week. Took car to a custom exhaust outlet. They done it without removing cat. Unbolted the cat bracket and supported it on single acro prop type stand, cut flexi out, welded new one in job done :) :y

Assuming they had a car lift for that to get good access? Can't see that being done on a driveway  ;D

DIY approach is exhaust bolts off, 4 bolts where exhaust bolts onto manifold and finally the cat bracket, flexi costs about £15, and as mentioned needs to be cut off and have  a new one welded on  :y


Thats the plan so has to come off. still worried that the bolts sheer.
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